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AN Strip galvanizing_ID2541_202607_en

AN Strip galvanizing_ID2541_202607_en

AN Strip galvanizing_ID2541_202607_en

Product catalog summary

Overview

The document discusses the importance of optical temperature measurement in strip galvanizing plants to ensure optimal zinc coating adhesion and product quality. It highlights the role of pyrometers in monitoring temperatures at various stages of the galvanizing process.

Key Sections

  • Preheating Measuring Point: The preheating furnace is the initial stage where the base temperature is monitored using a CellaTEMP® PA 20 AF 1 pyrometer.
  • Annealing Furnace Measuring Point: The annealing furnace heats the steel strip to reduce material stress and improve mechanical properties. The CellaTEMP® PA 40 AF 20 two-colour pyrometer is used for temperature monitoring.
  • Cooling Measuring Point: Post-annealing, the strip is cooled to match the zinc bath temperature. The same pyrometer model is used to ensure accurate temperature readings despite potential disturbances.
  • Measuring Point Before Zinc Bath: The strip must reach 450°C to 480°C before immersion in the zinc bath. The CellaTEMP® PA 60 AF 1 pyrometer ensures precise temperature control to prevent coating defects.
  • Top Roller Measuring Point: The strip is cooled before reaching the top roller to prevent surface damage. The CellaTEMP® PA 29 AF 10 pyrometer, equipped with an optical blocking filter, is used here.
  • Cooling Section Measuring Point: Measurement in a roller gap is used to accurately determine the strip temperature, utilizing the black body radiator principle to enhance emissivity.

Conclusion

Precise temperature measurement is crucial for high-quality zinc coating, optimizing energy consumption, and ensuring efficient production processes. Modern pyrometer systems provide reliable temperature monitoring and control.

Technical Specifications

  • Various pyrometers are specified for different temperature ranges and spectral ranges, with specific mounting combinations for optimal performance.

Standards and Certifications

  • The document references compliance with DIN EN ISO 9001, 14001, and 50001 standards.
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Catalog excerpts

AN Strip galvanizing_ID2541_202607_en-2

Application note Strip galvanizing Temperature measuring points for strip galvanizing ptical temperature measurement in the O strip galvanizing plant which makes the subsequent processing steps easier. The annealing furnace also prepares the surface of the steel for galvanizing. Oxides are removed to ensure optimum adhesion of the zinc coating. In the strip galvanizing field, temperature measurement plays a key role in ensuring optimum adhesion of the zinc coating and guaranteeing the desired quality of the end product. Steel strips are galvanized by immersing the strip in molten zinc. The temperature...

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AN Strip galvanizing_ID2541_202607_en-3

>>> Measuring point cooling section A With an emissivity of < 20 %, galvanized sheet metal is a poor heat radiator. This means that 80 % of the heat radiation from the measuring environment is reflected by the surface and also detected by the pyrometer. The temperature determined in this way would therefore not correspond to the true strip temperature. Measurement in a roller gap is used to solve this measuring task. In the roller gap, the radiation from the sheet metal is reflected by the bare guide roller. This radiation is then reflected by the sheet metal. This results in multiple reflection...

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AN Strip galvanizing_ID2541_202607_en-4

international sales partners Keller HCW GmbH | Pyrometer Systems Carl-Keller-Str. 2-10 | 49479 Ibbenbüren | Germany Tel. +49 5451 85-0 | pyrometer.com | [email protected] Sales and Service Center People's Republic of China German Tech Co. Ltd. | 100096 Beijing www.keller-its.cn | Tel. +86 (0) 10 828 679-20 [email protected] Republic of India Keller ITS India LLP | 603204 Chennai, Tamil Nadu www.keller-itsindia.com | Tel. +91 (0) 98841 11025 [email protected] United States of America Pyrometer LLC | Ewing, NJ 08638 www.pyrometer.com | Tel. +1 609 443-5522 [email protected] You...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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