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AN CellaCast_ID2519_202608_en

AN CellaCast_ID2519_202608_en

AN CellaCast_ID2519_202608_en

Product catalog summary
Introduction
The CellaCAST system is designed for non-contact temperature measurement of molten metal, crucial for ensuring the quality and properties of metal castings. Traditional methods using immersion probes can be inaccurate due to operator error and probe positioning. CellaCAST offers a maintenance-free alternative with precise optical measurement.

Specifications
The CellaCAST pyrometer uses a two-color measurement technique to provide reliable data even in harsh environments. It features a Clean Surface Detection (CSD) function to filter out signals from slag and oxides, ensuring accurate temperature readings.

Measuring Points
  • Melting Furnace: Continuous temperature measurement in furnaces allows for immediate reaction to temperature changes.
  • Decanting the Melt: Critical temperature monitoring as molten metal is transferred to minimize heat loss.
  • Casting Machine: Optical detection of temperature during casting ensures accurate readings despite variations in pouring stream position.


Solutions
The CellaCAST PA 80 and PA 83 models are designed for specific applications, with features like high-resolution optics and automatic temperature detection (ATD) to ensure accurate readings. Data can be displayed, recorded, and archived using the CellaVIEW software.

Sighting Options
The system offers through-the-lens sighting, laser spot light, and video camera options for precise targeting and measurement.

Components and Accessories
The system includes various components such as mounting options, interface converters, and digital displays. The CellaVIEW software provides real-time data display and analysis, supporting up to 31 devices simultaneously.

Networking and Communication
CellaCAST supports USB and Ethernet interfaces for data transmission and video display, allowing integration with existing systems.

Compliance and Support
The system complies with DIN EN ISO standards and is supported by international sales partners.
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Catalog excerpts

AN CellaCast_ID2519_202608_en-1

Measuring system Cella CASTfor non-contact temperature measurement of molten metal in terms oF

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AN CellaCast_ID2519_202608_en-2

Application note Measuring system CellaCAST Measuring points in a casting plant 1 Melting furnace 2 Decanting the melt 3 Casting from the ladle Cupola furnace Casting gravity cast Transport ladle Pouring ladle Measurement of molten metal Temperature is one of the most critical process parameters affecting the resulting quality, strength and working properties of a metal casting. Molten metal which is too hot will damage the sand moulds. A temperature which is too low will result in low fluidity. Especially complex and thin-walled cast metal parts demand precisely controlled casting temperatures....

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Solution The CellaCAST PA 80 is used to measure the temperature of liquid metal in runners. It has a very high-resolution optical system and therefore safely detects slag and oxide-free spots within the running melt even from a great distance. The temperature is measured and displayed periodically. The measurement readings can be displayed online, recorded and archived either with a data logger available on site or with the PC software CellaVIEW that comes with the CellaCAST system. For optical alignment and control of the target area the devices are equipped with through-the-lens sighting, a...

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Video camera As an option, the pyrometer can be equipped with a built-in colour video camera to view the target. Based on the latest HDR (High Dynamic Range) technology, the camera provides a higher dynamic range from the imaging process and automatic exposure control. The video image appears without over-exposure and glare. Another special feature is TBC (target brightness control). The light sensitivity adapts dynamically to the target object captured within the measurement spot to produce a high-contrast image of the target, regardless of whether the object focused on is cooler or hotter than...

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AN CellaCast_ID2519_202608_en-5

CellaCAST measuring system with mounting Video image with display of temperature and number of measuring location Analogue output Analogue output + Sync contact Set-point adjuster ¥¥¥¥ Terminal box with interface converter RS 485 <> USB PC with software CellaVIEW for display and logging of measured values and for remote control of the pyrometer

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AN CellaCast_ID2519_202608_en-6

Application note Measuring system CellaCAST >>> Mountings consisting of: Oust stop PZ 10/T Intermediate tube PZ 20/C Air purge PZ 20/A Clamping collar PZ 20/L AF2 Cooling jacket closed PA 20/M AF1 Close nozzle Gl/8" Mounting for execution with video camera PA 83-003 consisting of: Dust stop PZ 10/T Intermediate tube PZ 20/C Air purge PZ 20/A Clamping collar PZ 20/L AF2 Cooling jacket closed PA 20/M AF2 Hose nozzle Gl/8" >>> Accessories >>> Software CellaVIEW Terminal box VK 30.02 Junction box with power supply 230 VAC/24VDC VA 20.01 Terminal box with interface converter RS 485 <-> USB VK 30.05...

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etworking and communication N via the USB interface etworking and communication N via Ethernet interface with interface converter SU 04 (RS 485 <> USB) VK 30.06 Terminal box with interface converter SU 09 (RS 485 <> Ethernet) Network cable Networking, communication and video transmission via Ethernet Video cable VK 02/F Data cable VK 02/A Switch Network cable Ethernet Video encoder SU 08 Ethernet Interface converter SU 09 Ethernet Video encoder SU 08 The video image can be displayed on the PC using a standard player (e.g. VLC Player or Quicktime Player). © Keller · All rights reserved. 2026/08...

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international sales partners Keller HCW GmbH | Pyrometer Systems Carl-Keller-Str. 2-10 | 49479 Ibbenbüren | Germany Tel. +49 5451 85-0 | pyrometer.com | [email protected] Sales and Service Center People's Republic of China German Tech Co. Ltd. | 100096 Beijing www.keller-its.cn | Tel. +86 (0) 10 828 679-20 [email protected] Republic of India Keller ITS India LLP | 603204 Chennai, Tamil Nadu www.keller-itsindia.com | Tel. +91 (0) 98841 11025 [email protected] United States of America Pyrometer LLC | Ewing, NJ 08638 www.pyrometer.com | Tel. +1 609 443-5522 [email protected] You...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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