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KELCH Tool presetters

KELCH Tool presetters
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KELCH Tool presetters

Product catalog summary
Overview
KELCH offers a range of high-performance tool presetters under the KENOVA set line, designed for precision and efficiency in manufacturing. These tools cater to various applications and budgets, from entry-level models to advanced CNC machines.
Specifications and Features
The tool presetters are constructed using high-quality materials like grey cast iron for stability and precision. Hardened steel is used for guide rails and spindles to prevent distortion from temperature fluctuations. Models vary in measuring ranges and capabilities, such as the V123 for quick measurements and the V345/V466 for industrial applications.
Material Considerations
Materials with similar coefficients of linear expansion are emphasized to avoid geometric distortion. Grey cast iron is preferred for its stability, while aluminium is discouraged due to its higher expansion rate.
Innovations
KELCH's patented MoDetec system ensures the correct insert module is used, preventing errors. The tool presetters feature high-precision optics and can integrate into smart factory environments, supporting Industry 4.0 initiatives.
Product Lines
  • BASIC Line: Includes the KENOVA set line V123 for quick and easy measurements.
  • INDUSTRIAL Line: Features models like the V345 C/V466 C and V345 P for robust industrial use with digital networking options.
  • PREMIUM Line: Offers advanced models like the V6xx and V9xx/V9xx-S with modular precision spindles and additional features for enhanced performance.
Accessories and Customization
A variety of accessories are available to customize the tool presetters, including racks, protective covers, and additional measuring equipment. Options for autofocus, CNC capabilities, and RFID systems for tool identification are available.
Manufacturing and Quality Assurance
All KELCH products are manufactured in Weinstadt, Germany, ensuring high quality and precision. The company collaborates with renowned German manufacturers to maintain superior standards.
Conclusion
KELCH's tool presetters are designed to meet the demands of modern manufacturing environments, offering precision, reliability, and adaptability to various industrial needs.
Additional Specifications
  • Tool Positioning: Minimum clamping force of 4 kN for precise measurements.
  • Reducers and Adapters: Available for interfaces like SK, HSK, PSC, and VDI, including automatic designs.
  • Protective Covers: Available for units like V3xx and H343.
  • Label Printer: Thermo-label printer for easy labeling.
Software Solutions
  • KELCH CoVis: Intelligent software for tool presetting and measurement with a touch screen interface.
  • EASY Software: Simplifies the measuring process with an intuitive interface and automatic measurement options.
  • Contour Software: Automatically checks tool contours and compares them with target contours using DXF files.
Smart Factory Services
KELCH offers engineering and tool services aimed at optimizing tool management, reducing costs, and enhancing production efficiency, including system integration and digitalization of processes.
Financial Services
Leasing options provide financial flexibility for small to mid-sized businesses, enabling them to acquire necessary equipment without significant upfront costs.
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Catalog excerpts

KELCH Tool presetters-2

Tool presetters High-performance, precise tool setting is essential when the highest degree of manufacturing precision and maximum efficiency of production resources are required. Are you looking for special applications? KELCH has them all. After all, it is precisely special solutions for out of the ordinary measuring tasks that differentiate a supplier of expertise. We are convinced that you will find the most appropriate solution within our extensive range of KENOVA set line tool presetters. Tailored to every use and every budget. For example, our patented module monitoring system MoDetec...

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KELCH Tool presetters-3

One important point plays a key role time and time again in the design and development of tool presetters: the use of the optimum material. Two components require particular attention in this - the guide rails and the spindle. Both the guide rails and also the spindle are made of hardened steel. Soft metals cannot be used for this purpose. The use of other materials for the basic body, tower and connecting parts results in a mix of materials - a result that it is critical to avoid. This table clearly shows the differences in the material and its corresponding behaviour when exposed to temperature...

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KELCH Tool presetters-5

Fine adjustment for longitudinal axis BASIC line Weight balance in the case Digital display for longitudinal axis Clamp for longitudinal axis Clamp for lateral axis Calliper for tool radius and length Fine adjustment for lateral axis Digital display for lateral axis Available as an optional extra: Adapter sleeve for tool tapers SK, HSK, PSC and VDI ON TOUR Exclusive Roadshow TOUR directly at your premises Selected products presented by KELCH live at your premises. Arrange your individual appointment by phone or online at roadshow.kelch.de!

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KELCH Tool presetters-6

BASIC line KENOVA set line V123 KENOVA set line V123 The handy table top device for anyone wanting to measure quickly and easily. The KENOVA set line V123 is the flexible tool presetter with a host of benefits. The unit is perfect for quick tool presetting directly at the machine or in the workshop. It is also an ideal additional unit for a central setting room. The V123 unit is the right choice when it comes to recording quick and reliable measurements. Technical data • Measuring ranges Longitudinal axis X (0) = 200 mm Transverse axis Z = 300 mm • Digital measured value display: 0.01 mm Repeat...

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KELCH Tool presetters-7

TUL Rack • Table rack for KENOVA tool presetters • Required space: L x W x H = 1020 x 620 x 800 mm • Load-bearing capacity: 250 kg TUL workbench with beech plywood worktop • Complete with a sheet steel shelf (250 mm deep) • Colour: RAL 7035 Light grey • Required space: L x W x H = 1500 x 700 x 840 mm • Load-bearing capacity: 1000 kg Accessories for the BASIC line Add to your tool presetter to meet your needs and requirements and customise it with our accessories. Illustrated example Protective cover for V123 and V224 units • Protects from dust and dirt BASIC line Accessories 7

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KELCH Tool presetters-8

INDUSTRIAL line INDUSTRIAL line

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KELCH Tool presetters-9

Camera: Digital camera with LED backlight and incident light illumination for precise measurements and high-contrast cutting edge inspection. KENOVA set line V345 C / V466 C The robust and precise mid-class device is perfect for inclusion in smart production processes. KELCH offers the perfect solution to meet the growing requirements from industry with its tool presetters from the INDUSTRIAL line. High quality coupled with the option of digital networking in the factory. Technical data • A stable unit made of torsion-resistant grey cast iron and two linear guides with linear ball bearings form...

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KELCH Tool presetters-10

KENOVA set line V345 P Equipped with a high-contrast profile projector for optical cutting edge scanning. KELCH has an attractive alternative to the camera-supported versions with the projector version of the KENOVA set line V345 P from the INDUSTRIAL line. The stability and measuring precision of the tool presetter are impressive particularly when used in industry. Technical data • A stable unit made of torsion-resistant steel profiles and two linear guides with linear ball bearings form the basis of both axes • Rigid, highly-precise construction of the X and Z axis • The endless fine adjustment...

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KELCH Tool presetters-11

Reducers Labels • Adapters to hold different tool tapers or cylinders Thermo-label printer with or without dispenser. TUL rack for V345 and V466 • Table rack for KENOVA tool presetters • Required space: L x W x H = 1020 x 620 x 800 mm • Load-bearing capacity: 250 kg Turning centre measuring equipment • Quality dial gauge, which can be swivelled in and out, for measurement of the turning centre, measuring range ± 2.5 mm, resolution 1 / 100 mm. Accessories for the V345 / V466 Add to your tool presetter to meet your needs and requirements and customise it with our accessories. Illustrated example...

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KELCH Tool presetters-13

KENOVA set line V3xx with system underbench unit TUL rack V KENOVA set line V3xx Ready for Industry 4.0 - The innovative and solid mid-class unit with a host of expansion levels and options for Smart Factory and loT. KELCH is expanding its INDUSTRIAL line with an Industry 4.0-compatible tool presetter for semi-automated or fully automated applications. The new range features EASY software, which can be operated without programming knowledge and integrated into automated processes and networked production systems. Construction: • Compact grey cast iron design for use in the most confined spaces....

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KELCH Tool presetters-14

INDUSTRIAL line Accessories Accessories for V3xx Add to your tool presetter to meet your needs and requirements and customise it with our accessories. Autofocus / CNC • The axes (C, X, Z) can optionally be motor-actuated for automatic measuring processes • Equally feasible - Autofocus only: automatic focus and automatic processes for multi-edged tools TUL Rack V, closed • Stable base with 3 compartments • For the storage of PC electronics, adapters and other accessories, like printer, tools etc. • Required space: L x W x H = 1730 x 1158 x 1158 mm Turning centre camera • Convenient control and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.