Pallet Gates
28Pages

Kee Pallet Gate Operation and Maintenance Manual

Kee Pallet Gate System Overview PALLET SAFETY GATES KEE PALLET GATES can provide permanent protection for any openings where material/pallet access is required. The gates have been specifically designed to provide a “retro-fit” solution to existing guardrails where opening protection is required. KEE PALLET GATES are a range of pallet/mezzanine gates designed specifically to provide permanent hazard protection when moving goods between different working levels. The KEE PALLET GATE range has been designed to be fully adjustable in width and can accommodate openings up to 1.8m (6’)....

Kee Pallet Gate System Overview TESTING & CERTIFICATION Tested in accordance with the following (See Specification Section for full details) :EN ISO 14122 Part 3 & Part 4 OSHA ANSI Ontario Building Code, NBC and British Columbia Building Code Canadian Standards Association Canada Occupational Health and Safety LIFE CYCLE TESTING - BS 6375-2:2009 Clause 6.5 - Opening and closing of the hinge mechanism. OFFICIAL DOCUMENTATION All Systems comply with the following:Work at Height Regulations. European Union Directives together with requirements of CDM Regulations. USA & Canada. The smooth lines...

Kee Pallet Gate Compliance PRODUCT SPECIFICATION – EUROPEAN – USA - CANADIAN FEATURES:- Manually operated balanced safety pallet gate. GENERAL EN ISO 14122 Part 3 & Part 4 OSHA – 200 lb applied to the top rail of the gate and 150 lb on the mid-rail of the gate ANSI – The gate must comply with the same loading requirements as the structure to which it is attached. IBC – designed to resist linear load of 50 lb/ft Ontario Building Code, NBC and British Columbia Building Code – “Handrails and any building element that could be used as handrail shall be designed and attached in such a manner to...

Kee Pallet Gate Models TYPE B NARROW PALLET GATE - SGPGTYBGV TYPE A STANDARD PALLET GATE - SGPGTYAGV The Type B narrow frame pallet gate is perfect for use on mezzanines where space is limited. The design of this gate means less floorspace is required to load and unload. Balanced for a positive open and close action. This gate accepts pallets up to 1.4m x 1.48m with a maximum height capacity of 1.8m. Manufactured from steel to EN 10255 of 48.3 dia. x 3.2mm wall thickness tube and 33.7 dia. x 3.2mm wall thickness to meet requirements of EN 14122. Toe-board mounted on mezzanine edge side. Net...

Components for a Type A gate Colour coded diagram of components Carefully take all the components out of the packaging and ensure all components listed on the next page have arrived.

A Components for a Type A gate x2 Fixing items 4no. M10 x 50mm Bolts 4no. M10 Plain nuts 4no. M10 Plain washers 12no. Plastic end caps

Building and mounting Type A gate TOOLS REQUIRED You will need the following in order to install the Kee Pallet Gate: • • • • • • • • • Marker Pen Tape Measure 2No. 30mm Ring Spanners 1No. 17mm Ring Spanner 1/4” Hex Key/Socket 5/16” Hex Key/Socket Torque Wrench 10- 60 Nm approx Small Magnetic Level Floor fixings to suit surface F 1. Using the above guide mark the position of the holes. Carefully drill a 12mm hole on each mark. Remove any debris using suitable extraction equipment. 2. Build 2No frames using 2No. (F) uprights, 1No. (D) horizontal per frame. Once tubes are fully inserted...

Building and mounting Type A gate A 6. Rotate cantilever part (A) so this is as above. Add 2no. part (C) horizontal tubes on mezzanine edge end and add part (G) upright tubes as above onto parts (C) during the process. Tighten using 1/4” hex key. 7. On opposite end to mezzanine edge add 2no. part (C) horizontal tubes to upper and lower cantilever tubes. Then add part (B) onto ends of lower cantilever tubes. Tighten using 1/4” hex key. 8. Mount toe-board (E) part to the (G) uprights by sliding 4No. bolt heads into the track along the back of the toe-board. Carefully align 2No. bolts so they...

Components for a Type B Gate Colour coded diagram of components Carefully take all the components out of the packaging and ensure all components listed on the next page have arrived.

Components for a Type B Gate A Additional items 4no. M10 x 50mm Bolts 4no. M10 Plain nuts 4no. M10 Plain washers 12no. Plastic end caps

Mounting and building Type B gate TOOLS REQUIRED You will need the following in order to install the Kee Pallet Gate: • • • • • • • • • Marker Pen Tape Measure 2No. 30mm Ring Spanners 1No. 17mm Ring Spanner 1/4” Hex Key/Socket 5/16” Hex Key/Socket Torque Wrench 10- 60 Nm approx Small Magnetic Level Floor fixings to suit surface Establish that the gate will close correctly!! Failure to do so could result in Death or serious injury. I B 1. Using the above guide mark the position of the holes. Carefully drill a 12mm hole on each mark. Remove any debris using suitable extraction equipment. 2....

Mounting and building Type B gate 6. Ensure frame is parallel. If not, the gate will not operate smoothly. Adjust this if necessary by rotating the fittings. Note location of hinge mechanism as mentioned in previous step. 7. On Mezzanine leading edge slide 2no. part (E) horzontal tubes through the cantilever tube ends. During this process add 2no. part (G) vertical uprights with toe-board brackets onto horizontal tubes part (E). 8. Slide part (G) vertical uprights to the left and right hand side of horizontals as shown above. Tighten using 1/4” hex key. F 9. On opposite end to mezzanine...

Mounting and building Type B gate C 12. On opposite end to mezzanine edge insert part (C) horizontal tube by sliding tube 100mm up the vertical posts. Tighten using 1/4” hex key. 13. Ensure all fittings are correctly torqued to 39Nm and all tubes are level. Ensure gate operates smoothly and opens and closes positively. 14. Place plastic end caps on all exposed tube ends. These may need to be tapped into place using a rubber mallet. Note:- Installing Kee Pallet Gate Ensure gate fittings are correctly torqued. Establish that the gate will close correctly. Failure to do so could result in...