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Product catalog KeDrive

Product catalog KeDrive
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Product catalog KeDrive

Product catalog summary
Overview: The document provides a comprehensive overview of advanced control units and drive systems, focusing on their specifications, interfaces, safety options, and communication protocols. It highlights the features of the ADVANCED control units and the KeDrive D2 compact drive system, emphasizing their performance, versatility, and safety technology.
Specifications: The control units support a wide range of communication protocols, including SERCOS III and EtherCAT, and offer various encoder interfaces such as IndraDyn motors, Hiperface®, 1 Vpp, and 5 V TTL. They include digital and analog I/O extensions, relay outputs, and RS232 serial interfaces. The units are equipped with standard operation panels and MultiMediaCard slots for easy parameter transfer.
Safety Options: The control units can be equipped with safety technology conforming to EN 13849 (PL d and e), featuring starting lockout and integrated safety functions. The KeDrive D2 system offers ultra-short response times for safety functions, enhancing protection for machine operators.
Control Communication: The document details the control communication capabilities, including SERCOS III and Multi-Ethernet interfaces, which support seamless integration with various systems. The KeDrive D2 system is noted for its multi-protocol support and compatibility with standard encoder types.
Encoder Interfaces and Extensions: Various encoder interfaces are available, including ENS for IndraDyn motors and EN1 for MHD, MKD motors. Analog and digital I/O extensions are provided for enhanced functionality, with options for encoder emulation and cross communication.
KeDrive D2 System: The KeDrive D2 is a compact drive system with Ethernet-based communications, supporting SERCOS III and EtherCAT. It features a multi-encoder interface, integrated safety technology, and a range of scalable drives suitable for motors with outputs from 0.05 to 3.5 kW.
Firmware and Customization: The firmware is customizable with various extension packages, including servo extensions, synchronization, and main spindle operation. It supports IEC-compliant motion control and offers a range of technology functions for both BASIC and ADVANCED versions.
Safety Technology: The document emphasizes the importance of integrated safety technology, highlighting the KeDrive system's ability to provide fast reaction times and high reliability through certified safety functions. It reduces the need for additional monitoring components and simplifies certification efforts.
Engineering and Operating: KeStudio is the engineering environment for electrical control and drive systems, offering tools for configuration, programming, parameterization, operation, and diagnostics. It features an integrated software framework, user-friendly interface, and standardized programming according to IEC 61131-3. DriveManager assists with drive engineering and commissioning, featuring a start-up wizard and auto-tuning capabilities.
Motors and Gearboxes: The document details various motors and gearboxes, including IndraDyn S synchronous MSK servo motors, IndraDyn A asynchronous servo motors, and servo gearboxes. The motors offer high torque density, compact design, and various encoder systems. The document provides technical data for each motor type, including maximum speed, torque, and dimensions.
Key Specifications: The document includes tables with technical data for different motor models, specifying parameters such as maximum speed, continuous torque, maximum torque, and dimensions. It also outlines options for encoders, shafts, cooling systems, and holding brakes.
IndraDyn A - MAD Servo Motors: These motors are designed for high performance with robust and easy maintenance features. They offer rated outputs up to 100 kW and maximum speeds up to 11,000 rpm. The motors come with high-resolution encoder systems and a high protection category of IP65, making them suitable for harsh industrial environments. The design allows for easy maintenance, including fan replacement while the motor is running.
IndraDyn A - MAF Servo Motors with Liquid Cooling: These motors are compact and powerful, offering rated outputs up to 120 kW and maximum speeds up to 11,000 rpm. They feature liquid cooling with quick coupling for easy maintenance and are suitable for applications requiring maximum torque in minimal space.
IndraDyn L - Linear Motors: These motors are designed for maximum dynamics with compact construction, high dynamics, and maximum forces up to 21,500 N. They are suitable for applications with high demands on acceleration and accuracy.
IndraDyn T - Frameless (Kit) Torque Motors: These liquid-cooled kit motors are optimized for high torques up to 13,800 Nm. They are suitable for direct drives in rotary tables or swivel axes in machining centers and other mechanical engineering applications.
IndraDyn T Torque Motors: Features a mix of standard solutions and design freedom for direct-drive technology. Offers reduced design effort and service-friendly mounting for cost advantages. Specifications include maximum torque up to 13,800 Nm, high overload capacity, and liquid cooling.
GTE Planetary Gearboxes: Designed for standard applications with high torque and low backlash. Available in single-stage or two-stage configurations with plain shaft or keyway. Specifications include nominal input speed, maximum output speed, and efficiency.
GTM Planetary Gearboxes: High-precision gearboxes for maximum performance with low backlash. Suitable for continuous operation and high-speed applications. Specifications include nominal input speed, maximum output speed, and efficiency.
Standard and Geared Motors: Includes spur, offset, bevel, and worm gear motors with various performance categories. Three-phase asynchronous motors are available with energy-saving options. Specifications cover mechanical output, efficiency, and overload operation parameters.
Motor Specifications: The document outlines the performance characteristics of motors ranging from 1.5 hp to 200 hp, including nominal current, power factor, efficiency, and overload operation capabilities. It highlights the need for external fans depending on application requirements.
Auxiliary Components: The document details various auxiliary components such as mains filters, mains chokes, motor filters, brake resistors, and blower units. These components are designed to enhance motor performance, reduce harmonics, and ensure compliance with EMC standards.
Mains Filters and Chokes: Mains filters are used to adhere to EMC limit values and reduce leakage currents. Mains chokes increase DC bus continuous output and reduce harmonics. The document provides specifications for different types of mains filters and chokes, including their dimensions and power ratings.
Motor Filters: Motor filters are recommended to protect motor windings from voltage spikes and to reduce interference voltages. They are particularly useful when operating multiple motors on a single frequency converter.
Brake Resistors: Brake resistors are used in regenerative operations to manage power consumption and are available in various power levels. The document provides specifications for both standard and heavy-duty versions.
DC Link Power Supply Units: These units utilize DC-link energy to generate 24 V supplies for drives and automation components, ensuring orderly power-down during failures.
Recommendations: The document emphasizes the importance of selecting appropriate auxiliary components to ensure efficient and reliable motor operation. It also highlights the need for compliance with EMC standards and provides guidelines for assembly and installation.
Technical Glossary Overview: This document provides a comprehensive glossary of terms related to drive control units and associated technologies. It includes definitions and explanations of various components, functions, and technical specifications used in drive systems.
Key Sections and Summaries:
1. Drive Components and Functions: Includes terms like Motion Logic, Motor Filter, Power Supply Unit, Regeneration, and Safety on Board.
2. Control and Conversion Units: Covers Control Unit, Converter, and Inverter.
3. Drive Series and Software: Discusses KeDrive Series and KeStudio.
4. Technical Specifications and Formulas: Provides unit conversions and formulas for speed, torque, transmission ratio, and mass moment of inertia.
5. Miscellaneous: Additional technical terms and their definitions, including acceleration, force, frequency, and voltage.
This glossary serves as a valuable resource for understanding the components and operations of drive control systems, providing essential information for engineers and technicians working in the field.
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Catalog excerpts

Product catalog KeDrive-1

KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Phone: +43 732 7090-0, Fax: +43 732 730910, E-Mail: [email protected] KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Phone: +49 7161 9741-0, Fax: +49 7161 9741-40, E-Mail: [email protected] Agimatec GmbH, Adenauerallee 73, D-53113 Bonn, Phone: +49 228 184 869 80-20, Fax: +49 228 184 869 80-15, E-Mail: [email protected] KEBA Automation S.R.L., 27, Comandor Eugen Botez Str., RO-020702, Sector 2, Bucharest, Phone/Fax: +40 21 212 3032, E-Mail: [email protected] KEBA Türkiye, Ayten Sokak 32/3, TR-06580 Mebusevleri Ankara, Phone: +90 312 213 7101, Fax: +90 312 212 7106, E-Mail: [email protected] KESAT a.s., Jiraskova 65, CZ-58601 Jihlava, Phone: +42 56 730 9528, Fax: +42 56 731 0009, E-Mail: [email protected] KEBA Corp. US, 100 West Big Beaver Road, Troy, MI 48084, US, Phone: +1 248 526-0561, Fax: +1 248 526-0562, E-Mail: [email protected] Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi Tiao, Dong Cheng District, Beijing 100007, China, Phone: +86 10 64096592, Fax: +86 10 64096312, E-Mail: [email protected] Office Shanghai, 1F Block B, Building 15, Caohejing PuJiang Hi-Tech Park, No. 188 Xinjun Ring Road, Shanghai 201114, China, Phone: +86 21 34637166, Fax: +86 21 34637155 Office Ningbo, Office Park A902, No. 535 Qingshuiqiao Road, Hi-tech Zone, Ningbo 315040, China, Phone: +86 574 8701 9332, Fax: +86 574 8701 9338 Office Guangzhou, H Unit, 19th floor, SanXin Plaza, No.33 West HuangPu Avenue, Guangzhou 510620, GuangDong Province, China, Phone: +86 20 38202890/91/92/93, Fax: +86 20 38202866 CBPM-KEBA, Banknote Processing Technologies (Beijing) Co. Ltd., 5 Zhong He Road, Science City, Feng Tai District, Beijing 100070, China, Phone: +86 10 8367 6868, Fax: +86 10 8367 6969, www.cbpm-keba.com Subject to changes, in terms of continuing technical development, without prior notice. No responsibility is taken for the correctness of this information. All rights reserved. 0A - J9 High-performance drive technology on a one-stop shopping basis

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Product catalog KeDrive-2

KEBA AG is a successful international player in the electronics field, which in line with its credo, "Automation by innovation.", develops and produces innovative, top quality automation solutions for the instrual branches. Content Drive expertise System overview Selection guide Power units Control units Multiprotocol-capable compact drive system Firmware Safety technology Engineering and operating Motors and gearboxes Auxiliary components Glossary Formulas

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Product catalog KeDrive-3

A focus on optimum solutions Optimum sizing of all drive components A mechatronic system approach has been adopted, which involves the consideration of all mechanical and electrical elements during dimensioning. Minimized expenditure and risk The long-term experience of KEBA's specialists effectively reduces both risks and engineering expenditure when automating machines and robots. Professional support during drive sizing Small performance range Maximum performance in combination with minimum investment Optimum drive sizing should not be left to chance. With its more than 20 years of branch...

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Product catalog KeDrive-4

KeDrive has the power to convince No matter what demands you make on your drive – KeDrive offers an impressive array of key benefits: KeDrive Cause a stir on the market When it comes to practical applications, KeDrive offers many advantages such as: Complete in terms of hardware and software, safe in terms of application and intelligent in terms of functionality: With KeDrive you will benefit from the economic, intelligent and future-assured approach to your automation tasks – regardless of your industry! • afety on Board conforming to EN 13849 (perforS mance level d and e) for safe stop and...

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Product catalog KeDrive-5

KeDrive complete, intelligent and safe Main features of the KeDrive: • ompact converters and modular inverters on one C platform • thernet-based communications hardware with E multi-protocol support • ltra-compact drive unit consisting of control unit U and servo motor • rive-integrated safety technology D • ntelligent technology functions I • ntegrated engineering framework for project planning, I programming, operation and diagnostics • omplete range of synchronous and asynchronous C motors KeDrive stands for innovation all along the line. Therefore, choosing the new drive generation from KEBA...

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Product catalog KeDrive-6

Seamlessly coordinated • Integrated system • Scalable power • Flexible function blocks • Open communications standards • Future-proof Motor and gearboxes Synchronous servo motors IndraDyn S, MSK, MKE, MSM Power units Control units Compact drives featuring Ethernet-based communication HCS01 converter - ECONOMY and BASIC UNIVERSAL versions Engineering and operation Operation panels with KeView Basic package The basic package contains all the functions for standard applications Asynchronous servo motors IndraDyn A, MAD, MAF Main filters HNF, HNS, NFD Main filters main choke HNK Basic UNIVERSAL CSB...

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Product catalog KeDrive-7

Five steps to your drive solutions Step Determine your drive requirements • orque, speed, power … T • erformance (control quality …) P • nterfaces, functions I • ingle-axis or multi-axis drive S Servo drive for a handling axis • MS torque 4.5 Nm R • aximum torque 8 Nm M • peed 2,500 rpm S • nterface SERCOS III I • imple servo functionality S Select the power unit/motor combination KeDrive D4 with synchronous motor HCS02.1E-W0028-A-03-NNNN MSK050C-0300-NN-S1-UG0-NNNN • tandstill torque 5 Nm S • aximum torque 15 Nm M • aximum speed 4,700 rpm M Power units Identify the control unit performance and...

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Product catalog KeDrive-8

Customized for the desired number of axes and performance level KeDrive Power units • Wide power range – for all applications • onverters and inverters can be combined – C ideal for small axis groups • ower supplies and inverters can be combined – P ideal for large axis groups KeDrive D4– compact converters • ower range from 1.5 kW to 75 kW with maximum current from 12 A to 210 A P • igh overload capacity H • ompact design for single-axis applications C • an be connected to inverters for cost-effective solutions C • irect mains connection from 200 V to 500 V D Power units Converters and inverters...

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