EMC COMBILINE

EMC COMBILINE
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EMC COMBILINE

Product catalog summary
Introduction to Electromagnetic Compatibility (EMC)
Electromagnetic compatibility (EMC) is essential for ensuring the operational safety of machines and equipment by adhering to emission limits and operational standards. Key standards include EN 61800-3 for power drive systems and EN 61000-6-x for machine builders.
Mains Solutions
  • Mains Chokes: These reduce harmonics and in-rush current, enhancing component longevity. They are designed for single-phase or three-phase units with a frequency range of 45-65 Hz.
  • Harmonic Filters: These ensure sinusoidal current consumption without voltage losses and comply with various international standards.
  • HF EMC Filters: These suppress high-frequency interference in single and multiple axis systems, available in both AC and DC versions.
Motor Solutions
  • Output Chokes: Suitable for applications up to 100 Hz, with custom solutions available up to 2000 Hz.
  • Sinusoidal Filters: These create sinusoidal motor voltages, reducing motor losses and are available for output frequencies up to 1600 Hz.
  • Sinusoidal EMC Filters: These combine sinusoidal filters with EMC levels to reduce interference and support compliance without the need for shielded motor cables.
Combinations and Services
  • Choke EMC Filter Combination: Offers a compact solution for reducing harmonics and improving system efficiency.
  • EMC Services: KEB provides a range of interference suppression components and on-site EMC services to ensure compliance and optimal component selection.
Technical Data and Specifications
  • General Technical Data: Covers protection class, cooling methods, maximum leakage current, and overload capacities.
  • Specific Product Data: Includes detailed specifications for mains chokes and harmonic filters, such as part numbers, nominal current, power loss, and dimensions.
Overview: The document provides detailed specifications and guidelines for sinusoidal filters used in drive controllers, including technical data, benefits, and recommendations for use, as well as information on KEB's services and global network.
Specifications: Lists various models of sinusoidal filters with technical specifications like power ratings, current capacities, dimensions, and weight, designed for 3-phase 400 VAC systems with a frequency range of 0 to 200 Hz.
Sinusoidal Filters: These low-pass filters eliminate switching frequencies from PWM output signals, resulting in a sinusoidal motor current. They reduce supplementary losses, discharge currents, and bearing currents, increase motor insulation life, and improve motor efficiency and noise levels.
Recommendations: Sinusoidal filters are recommended for motor cable lengths up to 500 meters. For longer lengths, additional EMC measures are required. They are particularly beneficial for older motors and those not designed for drive controller operations.
Available Solutions: Outlines various sinusoidal filter models and their applications, including motor-side combiline solutions and capacitor assemblies.
EMC Services: KEB offers EMC advisory and testing services to ensure compliance with EMC legislation, including on-site measurements, installation advisory services, and performance optimization.
Customer Support: KEB provides extensive after-sales support, including start-up assistance, maintenance, repairs, and preventive maintenance services.
Global Network: KEB has a global partner network providing local support and services in various countries, including Japan and China.
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Catalog excerpts

EMC COMBILINE-3

SYSTEM OVERVIEW Automation with Drive stands for system solutions from automation to mechanical movement. The EMC technology is integrated in the KEB portfolio and belongs to the parts that are often invisible. The practical implementation is integrated in drive controllers or alternatively as modular solution for single or combined axes. In addition to compliance with valid standards, EMC technology has one goal: maximum operational safety of machines and systems. IIOT IIoT & Edge-Platform Remote Control CLOUD ROUTER CONNECT ROUTER RESET RUN / STOP COM Rx REMOTE CONNECT CONTROL SOFTWARE POWER...

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EMC COMBILINE-4

plays an important role in the operating safety of machines and equipment. Manufacturers and operators are required to implement the installed systems so as to achieve electrical compliance with the limits (for emissions) and requirements (for fault-free operations) set out in the standards and regulations. To this end, the following standards must be applied as per the order below: Product standard: This standard applies to an exactly defined application area that generally meets the special requirements of a product family. Example: The so-called “power drives systems" (PDS) (Drive Controller...

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EMC COMBILINE-5

MAINS AND MOTOR FILTERS The operation of variable-speed drives with intermediate voltage circuits puts stress on the mains and motor, which can be optimised with the following additional measures (depending on the place of use and type of application): • Mains chokes reduce harmonics and in-rush current to the mains and increase the service life of components inside the devices. • Harmonics filters reduce the harmonics resulting in sinusoidal current consumption without the voltage losses that occur with mains chokes. • HF EMC filters for high-frequency interference suppression of single and...

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EMC COMBILINE-6

COMBILINE MAINS-SIDE MAINS CHOKES optimise the current harmonics to the mains power supply which result from the pulse-shaped charging of uncontrolled rectifiers and reduce the effective input current. This decrease in stress has the direct effect of significantly increasing the service life of the DC link voltage capacitors in the Drive Controller and servo drives and reducing the stress on the input rectifier. Chokes for single-phase or three-phase units are universally designed for a frequency range of 45 - 65 Hz. Nominal inductance is determined by the 4 % short circuit voltage at nominal...

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EMC COMBILINE-7

Reduction of current harmonics on the power supply by using a mains choke with Uk = 4 %. Percentage of harmonics single phase 230 V Harmonic order Harmonic order

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EMC COMBILINE-9

BACKPLANE MOUNTING SERIES Z1BACKPLANE MOUNTING The backplane mounting mains choke type is a range extension of the standard mains choke with the reference xxZ1B04-1000 and are designed to work together with the KEB sub-mounted EMC filters type xxE6T60-1150 as they can be placed directly above the drive controller-filter combination and allows a compact electric cabinet design. With the already prepared EMC filter wires (Re. page 15), these chokes are ready to be connected without additional cable work.

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EMC COMBILINE-10

The new KEB solution to reduce mains harmonics: The filters, like a mains choke, can be easily included in the electrical switching system already in the planning phase. They enable compliance with many international standards such as: • EN 12015 (Standard for lifts Europe) Quality of Electric Energy Supply. Harmonics in Public Supply Network (China) COP. supply rules (Hong Kong) Voltage and current grid side Voltage and current input of Drive/Servo Controller GENERAL TECHNICAL DATA Efficiency factor Temperature Environment (IEC 664-1) Installation position 480 V class Standing / lying with capacitor...

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EMC COMBILINE-11

HARMONIC FILTER SERIES Z1 HARMONIC FILTER 3-PHASES 400 VAC (U = 440 V), 50 Hz - THDI < 15 % / PWHD < 39 %

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EMC COMBILINE-12

The E6 high-frequency (HF) filter can be used as a central switch cabinet filter. collection filter and for the suppression of individual devices. • Large rated voltage range 0 - 550 V • Rated currents from 12 - 330 A. in eight sizes • Compact design in book form with small footprint • High saturation resistance. Shielded motor cable lengths up to 100 m and 300 m • An especially wide damping area due to newly developed filter components • The filters are designed for low leakage current in operation with frequency converters. With the same applications. the leakage current will be reduced to...

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EMC COMBILINE-13

CENTRAL HF FILTER SERIES E6 THREE-WIRE HF-FILTER 3-PHASES 400/480 VAC (Umax = 550 V), 50/60 Hz ± 10 % For nomenclature, see page 4 (*) For IT networks

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EMC COMBILINE-14

THREE-WIRE HF-FILTER 3-PHASES 400/480 VAC (Umax = 528 V), 50/60 Hz ± 10 % In insulated grids, insulation resistance is continuously monitored against ground. During this monitoring process, the discharge resistors used in the filters falsify this measurement and they must be suppressed during normal operations. This function is fulfilled internally by the space-saving IT-HF filters and. in addition to the appropriate attenuation. they also offer the characteristic of low leakage currents.

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EMC COMBILINE-15

SUBMOUNTED EMC FILTER SERIES E6 EXCLUSIVELY FOR DRIVE CONTROLLER COMBIVERT F6 Large rated voltage range 0 - 550 V Rated currents from 21 - 650 A, in nine sizes Compact design in book form with small mounting area Space-saving through sub-mounting the filter behind the drive: No additional space required in the control cabinet Ready for connection: Integrated mains choke for drive controller with the sizes 4 and 6 High saturation resistance. Shielded motor cable lengths up to 100 m An especially wide damping area due to newly developed filter components The filters are designed for low leakage...

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EMC COMBILINE-16

The DC high-frequency (HF) filters are designed to suppress interference from individual devices. This allows larger DC supply networks to be set up. as well as cross-machine DC supply networks. Individual interference suppression allows motors with longer cable lengths to be operated without disturbing the DC supply network. • Large rated voltage range 150 - 850 V • Rated currents from 65 - 650 A • Compact design • High saturation resistance. Shielded motor cable lengths up to 100 m • An especially wide damping area due to newly developed filter components • High short overload capacity • Also...

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All KEB Automation KG catalogs and technical brochures

  1. Web HMI C6 X1

    4  Pages

  2. PORTFOLIO

    8  Pages

  3. SERVO MOTORS TA

    24  Pages

  4. COMBIVERT P6

    16  Pages

  5. COMBIVERT T6

    4  Pages

  6. C6 COMPACT 3

    4  Pages

  7. COMBIVERT G6

    16  Pages

  8. COMBIVERT R6

    8  Pages

  9. COMBIVERT S6

    24  Pages

  10. COMBIVERT F6

    18  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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