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BRAKES & CLUTCHES

BRAKES & CLUTCHES
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BRAKES & CLUTCHES

Product catalog summary
Overview
KEB's product portfolio focuses on safety and reliability in brakes and clutches, backed by over 50 years of experience. Products are manufactured under ISO 9001 and IATF 16949 standards, ensuring high quality for various applications.
Spring-Applied Brakes
  • COMBISTOP 08: Compact mini brake for dynamic and static applications, with options like manual release and cold climate version.
  • COMBISTOP 28: Sealed brake for harsh conditions, offering modular assembly and options such as microswitch and corrosion protection.
  • COMBISTOP 38: Standard brake with modular options, suitable for varied applications with protection up to IP54.
  • COMBISTOP 38D: Redundant double brake for enhanced safety, meeting DIN 56950 standards.
  • COMBISTOP S1: High-performance holding brake with a patented friction system, ideal for servo applications.
Permanent Magnet Brakes and Clutches
  • COMBIPERM P1: Standard brake for static applications with emergency stop function.
  • COMBIPERM P2: High-performance brake with improved emergency stop function and temperature resistance.
  • COMBIPERM PC: Safety clutch for emergency coupling of drive and output.
Electromagnetic Brakes and Clutches
  • COMBINORM B: Electromagnetic brake for precise positioning and reliable holding.
  • COMBINORM C: Clutch for controlled switching in synchronized processes.
  • COMBINORM T: Tooth clutch for torsional backlash-free torque transmission.
Accessories and Tools
Customized solutions are available, including individual designs and development from a single source.
Technical Highlights
Products are designed for high performance, featuring high permissible emergency stop friction energy, stable brake torque, and high temperature resistance. They are ready to install with adjusted air gaps and suitable for continuous operation (S1 duty cycle).
Specifications
  • Brakes and clutches are designed for S1 operation or 100% duty cycle.
  • Standard voltage is 24V, with options for customized voltages.
  • ISO class F or B in accordance with VDE 0580.
  • Operating temperature ranges from -40°C to 120°C.
  • Rated torque varies across different models, with some reaching up to 1,250 Nm.
Options
  • Cold Climate Version (CCV) for temperatures down to -40°C.
  • Modified braking torque and customized voltages available.
  • Connector assembly and various certification options (e.g., Certificate 2.1, acceptance test certificate 3.1).
Product Highlights
  • COMBISTOP S1 Flat: High-performance holding brake with a patented friction system, suitable for AGVs, robotics, and automation.
  • COMBIPERM P1 & P2: Permanent magnet brakes with frictional engagement, ideal for servo motors and medical technology.
  • COMBINORM B & C: Electromagnetic brakes and clutches designed for precise positioning and reliable holding, suitable for safety and access technology.
  • COMBINORM T: Electromagnetic tooth clutch for transmitting large torques in a compact space.
Applications
These components are used in various sectors including industrial trucks, AGVs, robotics, automation, medical technology, e-mobility, material handling, woodworking machines, packaging machines, and food technology.
Key Features
  • Backlash-free operation and frictional engagement.
  • Short switching times and high positioning accuracy.
  • High torque transmission in compact installation spaces.
  • Customizable designs to meet specific customer requirements.
Specifications and Product Details
The document provides detailed specifications for various products including door and gate operators, woodworking machines, packaging machines, and food technology equipment. It includes technical data such as rated torque, standard power, and dimensions for different sizes of equipment. The rated torque ranges from 21 to 390 Nm, and the products are available with or without a hub.
COMBITRON Rectifiers
The COMBITRON 91 and 98 rectifiers are highlighted, offering half-wave or bridge rectification for supplying electromagnets. The COMBITRON 91 supports up to 720 V AC and is UL-certified, while the COMBITRON 98 provides fast-acting rectification with overexcitation for optimal activation times. Key features include compact design, DC and AC-side switching, and significant energy savings.
Customized Brakes and Clutches
KEB Automation specializes in developing customized solutions for brakes and clutches, including spring-applied brakes, permanent magnet brakes, and electromagnetic clutches. The document outlines the company's capabilities in magnetic flux simulation, strength analysis, and 3D rapid prototyping. Example modifications include multi-surface brakes, lockable hand releases, and bistable solutions for energy saving.
Applications and Global Presence
KEB's products are used in various applications such as gear and servo motors, medical technology, robotics, cranes, and wind energy. The document lists KEB's global offices and contact information, emphasizing their worldwide partner network.
Important Notes
The brochure contains general descriptions and characteristics of performance, which may change with product development. Technical changes are reserved, and specific characteristics are only guaranteed if agreed upon in the contract terms.
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Catalog excerpts

BRAKES & CLUTCHES-1

BRAKES & CLUTCHES PRODUCT PORTFOLIO MAGNET TECHNOLOGY EN

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BRAKES & CLUTCHES-2

Proven standard version or individually adapted to the customer’s requirements

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BRAKES & CLUTCHES-3

RELIABLE BRAKES AND CLUTCHES FOR YOUR DRIVE KEB’s success story began over 50 years ago in the field of brakes and clutches, and the safety and reliability of our products have been impressing customers around the world ever since. In addition to our standard range of safety brakes, safety clutches and corresponding electronic accessories, we work with you to adapt the products to your requirements and needs. In the process, we manufacture the products in accordance with the valid ISO 9001 quality guidelines and, for our automotive customers, also in accordance with IATF 16949. IIOT IIoT & Edge-Platform...

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BRAKES & CLUTCHES-4

PRODUCT OVERVIEW SPRING-APPLIED BRAKES (Power-off safety brakes) COMBISTOP 08 Mini brake 0.3 - 2 Nm For dynamic and static applications COMBISTOP 28 Sealed brake (IP66) 3 - 2,000 Nm For dynamic and static applications with enhanced sealing requirements or tough ambient conditions COMBISTOP 38 Standard spring-applied brake with modular system 3 – 2,000 Nm For dynamic and static applications with varied standard options COMBISTOP 38D Redundant double brake 2x3 – 2x2,000 Nm For dynamic and static applications with the requirement of redundancy respectively double safety COMBISTOP S1 High performance...

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BRAKES & CLUTCHES-5

PERMANENT MAGNET BRAKES AND CLUTCHES (Power-off brakes and clutches) COMBIPERM P1 Standard permanent magnet brake 0.15 – 194 Nm Backlash-free brake for static applications with emergency stop function COMBIPERM P2 High performance permanent magnet brake 3 – 75 Nm Backlash-free brake with improved emergency stop function and temperatures up to -40°C COMBIPERM PC permanent magnet clutch 1.5 – 120 Nm Safety clutch: In case of an emergency the drive and output are coupled ELEKTROMAGNETIC BRAKES AND CLUTCHES (Power-on brakes and clutches) COMBINORM B Electromagnetic brake 0.5 – 1,250 Nm For precise...

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BRAKES & CLUTCHES-6

COMBISTOP 08 - MINI BRAKE The COMBISTOP 08 is KEB’s mini-series of closed-current springapplied brakes. This brake solution is characterised by a particularly compact construction, and is designed for small loads. The 08 can be used as a service brake for dynamic applications, and as a holding brake with an emergency stop function for static applications. OPTIONS: • Manual release • Flange • Sealing plug • CCV - Cold Climate Version down to 40 °C • Modified braking torque • Customized voltages • Connector assembly • Certificate 2.1 / acceptance test certificate 3.1 SERVO MOTORS | MEDICAL TECHNOLOGY...

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BRAKES & CLUTCHES-7

Rated torque is reached after pairing conditioning of the friction partners *Holding brake with emergency stop function *The protection class of the shaft sealing ring depends on the respective of the manufacturer

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BRAKES & CLUTCHES-8

COMBISTOP 28 – SEALED BRAKE The brake can be used as a service brake for dynamic applications, and as a holding brake with an emergency stop function for static applications. Thanks to its modular system, the COMBISTOP can be easily assembled according to individual requirements. Even project solutions for implementing specific requirements that go beyond the standard can be achieved thanks to our in-house development and production. OPTIONS: • Manual release • Microswitch to monitor performance or wear and tear* • Flange / centering flange • Shaft sealing ring / sealing plug • CCV - Cold Climate...

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BRAKES & CLUTCHES-9

Braking torque tolerance ±25% after pairing conditioning of the friction partners *Holding brake with emergency stop function **Quantity dependent project solution *The protection class of the shaft sealing ring depends on the respective of the manufacturer

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BRAKES & CLUTCHES-10

COMBISTOP 38 – STANDARD SPRING-APPLIED BRAKE The brake can be used both as a service brake for dynamic applications, and as a holding brake with an emergency stop function for static applications. Thanks to its modular system, the COMBISTOP can be easily assembled according to individual requirements in terms of braking torque and varied options. Even project solutions for implementing specific requirements that go beyond the standard can be achieved thanks to our in-house development and production. OPTIONS: • Manual release • Microswitch to monitor performance or wear and tear* • Flange / friction...

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BRAKES & CLUTCHES-11

Braking torque tolerance ±25% after pairing conditioning of the friction partners *Holding brake with emergency stop function *The protection class of the shaft sealing ring depends on the respective of the manufacturer

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BRAKES & CLUTCHES-12

COMBISTOP 38D – REDUNDANT DOUBLE BRAKE The 38D double brake doubles the safety level and covers a range that is prepared for tasks with redundant brake circuits. The mechanical design with two safety spring-applied brakes, which are completely independent of each other, meets the requirements according to DIN 56950 (BGV C1). The redundant brake system is delivered ready for use and adjusted by KEB. OPTIONS: • Manual release • Microswitch to monitor performance or wear and tear • Flange / friction disc • Dust protection ring • Shaft sealing ring / sealing plug • CCV - Cold Climate Version down...

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BRAKES & CLUTCHES-13

Braking torque tolerance ±25% after pairing conditioning of the friction partners *Holding brake with emergency stop function *The protection class of the shaft sealing ring depends on the respective of the manufacturer

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BRAKES & CLUTCHES-14

COMBISTOP S1 – HIGH PERFORMANCE HOLDING BRAKE The new S1 high-performance holding brake impresses with a new, patented friction system. This results in a significantly higher braking torque compared to conventional spring-applied brakes. Braking torque on par with PM brakes This is particularly suitable for servo applications with increased safety requirements. Thanks to the plug & play system, this series is also easy to assemble. OPTIONS: • Felt ring • CCV - Cold Climate Version down to 40 °C • Modified braking torque • Customized voltages • Connector assembly • Certificate 2.1 / acceptance...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.