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Catalog 300, Reali-Slim ball & roller bearings

Catalog 300, Reali-Slim ball & roller bearings
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Catalog 300, Reali-Slim ball & roller bearings

Product catalog summary
Introduction to Reali-Slim Bearings
Reali-Slim bearings are precision thin section bearings available in sizes from 3/4" to 40". They are identified by an 8 or 9 digit part number specifying material, size, type, and precision. Made from materials like AISI 52100 steel and AISI 440C stainless steel, they offer options for seals, shields, and ceramic balls.
Identification and Specifications
Part numbers indicate attributes such as material, series, size, bearing type, separator type, precision, and internal fit. Precision classes range from Kaydon Precision Class 1 to Class 6, with various clearance and preload options.
Design Tools and Software
Kaydon provides tools like CAD downloads, an interactive bearing selector, and Reali-Design software to assist engineers in selecting the right bearing, performing load analyses, and determining operating speeds.
Catalog Structure
The catalog includes sections on product line overview, design efficiency, bearing load scenarios, and general specifications. It features selection tables for standard and sealed bearings, precision tolerances, and mounting and maintenance recommendations.
Applications and Recommendations
Application engineering insights include selection recommendations and load analysis. Mounting, installation, and maintenance procedures emphasize proper lubrication and inspection.
Additional Products
Other products suitable for demanding applications are introduced, expanding the range of solutions offered by Kaydon Bearings.
Product Line Overview
The Reali-Slim product line includes seven open series and five sealed series, with bore diameters from 1.000 inch to 40.000 inches. Configurations include radial contact (Type C), angular contact (Type A), and four-point contact (Type X).
Design Efficiency
Reali-Slim bearings enable compact designs by allowing large diameter hollow shafts, leading to cost savings and improved structural stiffness.
Load Scenarios
Reali-Slim bearings support radial, axial, and moment loads. Type C is suitable for radial loads, Type A for greater thrust capacity, and Type X can handle all three load types simultaneously.
Specifications and Options
Standard Reali-Slim bearings are manufactured to Kaydon Precision Class 1 specifications and can be customized with options like changes in diametral clearance, preloading, and special materials.
Conclusion
Reali-Slim bearings provide a versatile solution for various applications, offering design efficiency and cost savings.
Specifications for Standard Reali-Slim Bearings
Made from SAE-AISI 52100 steel or AISI 440C stainless steel, these bearings are heat-treated for temperatures from -65°F to +250°F. Precision is maintained according to Kaydon Precision Class 1 and ABMA standards.
Quality Control and Identification
Kaydon's quality control procedures adhere to ISO 9001 and AS 9100 standards. Bearings are marked with a CAGE code, part number, and date code as per MIL-STD-130.
Selection Tables
Detailed selection tables for various series of Reali-Slim Bearings provide dimensions, capacities, and approximate weights for different bearing numbers.
Additional Information
Kaydon reserves the right to change specifications without notice due to ongoing product improvements.
Precision Tolerances and Recommended Fits
Specifications focus on precision tolerances and recommended fits, including tables listing bearing sizes, diameters, radial and axial runout, and diametral clearance before installation.
Endurakote Plating
Endurakote plating enhances corrosion resistance and extends bearing life in hostile environments. It is applicable to any bearing type and most materials.
Application
Endurakote plating is used to enhance corrosion and wear resistance in sliding surface contacts.
Advantages
Endurakote plating adds less than .0002 thickness, making it suitable for stock bearing components.
Properties and Characteristics
  • Hardness: Equivalent hardness exceeds 70 Rockwell “C.”
  • Coefficient of Friction: Lower friction values when paired with various materials.
  • Adhesion: Does not flake or peel under standard tests.
  • Corrosion Resistance: Resists most compounds with pH 4-11.
  • Heat Resistance: Operates effectively from -65°F to 250°F.
Specifications and Types of Bearings
Focus on Type C and Type A bearings, with Type C designed for radial load applications and Type A for axial load resistance.
Mounting Configurations
Various mounting configurations are described, including back-to-back and face-to-face arrangements.
Type X Bearings
Type X bearings, or Four-Point Contact bearings, resist radial, thrust, and moment loads.
Capacity, Life, and Load Analysis
Dynamic radial capacity is calculated using ABMA and ISO standards.
Conclusion
Proper installation and load analysis are crucial for optimal performance and longevity.
Warranty and Liability
The seller provides a warranty for products it manufactures, ensuring they are free from defects in material and workmanship.
Product Acceptance and Returns
Products are considered accepted unless the buyer provides written notice of non-acceptance within 30 days of delivery.
Limitations and Legal Considerations
All claims must be brought within one year of delivery.
Force Majeure and Cancellations
The seller is not liable for delays or failures due to events beyond its control.
General Terms
The agreement contains all terms and conditions, and any modifications must be in writing and signed by the seller.
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Catalog excerpts

Catalog 300, Reali-Slim ball & roller bearings-1

Engineering and selection guide Dealing solutions Precision Reali-Slinrf Thin Section Bearings

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Catalog 300, Reali-Slim ball & roller bearings-2

Identification of Reali-Slim® Bearings Reali-Slim Bearings Catalog 300 Kaydon Bearings Reali-Slim bearings are marked for complete identification with an (8) or (9) digit part number. Positions 1-8 identify materials, size, type, and precision. Position 9 (optional) identifies non-standard internal fit. Position 2 – Series Standard Cross Section Open Bearings Position 1 – Material Races/Balls Seals, Shields L – ISI 52100 Steel, A Two seals and AISI 440C stainless Endurakote® plating steel balls M – M-50 Steel Endurakote plating AISI 440C stainless and No seals steel balls P – ISI 17-4PH Steel...

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Catalog 300, Reali-Slim ball & roller bearings-3

Identification of Reali-Slim Bearings (continued) 1 Position 6 – Bearing Type Kaydon Bearings Reali-Slim Bearings Catalog 300 A ngular contact single bearing (not ground for universal duplexing) Angular contact pair—duplexed back to back Radial contact Angular contact pair—duplexed face to face Angular contact pair—duplexed tandem A ngular contact single bearing—ground for universal duplexing Four-point contact Z ther clearance or preload O not specified above Position 7 – Separator - Bearing Type noted Non-metallic composite, segmental, “snap-over” type - C, X Phenolic laminate, one-piece ring,...

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Catalog 300, Reali-Slim ball & roller bearings-4

Reali-Slim Bearings Catalog 300 Kaydon Bearings Kaydon Makes It Easy to Design with Reali-Slim Bearings As comprehensive as each new edition of this catalog is, it’s just one of many tools developed by Kaydon Bearings to help engineers evaluate thin section bearings for their applications. At our website (www.kaydonbearings.com), for example, you’ll find CAD downloads, an interactive bearing selector and advanced design software to make your job much easier. Interactive Bearing Selector Kaydon’s interactive bearing selector lets you search our online catalog and download 2D or 3D drawings to...

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Catalog 300, Reali-Slim ball & roller bearings-5

Page Number Kaydon Bearings Reali-Slim Bearings Catalog 300

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Catalog 300, Reali-Slim ball & roller bearings-6

Reali-Slim Bearings Catalog 300 Kaydon Bearings Reali-Slim… For Compact, Lightweight Designs of the Future Many years ago, Kaydon engineers trying to help designers fit assemblies into smaller spaces had an idea: what if the bearing cross-section didn’t increase as the bore size got bigger? This led them to develop new bearings with a cross-section that remained constant: Reali-Slim thin section bearings. Reali-Slim bearings produce larger ratios of diameter to radial section, which lead to space and weight savings of up to 85 Industrial Machinery percent. Such savings typically have a ripple...

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Catalog 300, Reali-Slim ball & roller bearings-7

Section 1 — An Introduction to Reali-Slim Thin Section Bearings Kaydon Bearings Reali-Slim Bearings Catalog 300 Page Number The design and application information contained in this catalog is for illustration only. Responsibility for the application of the products contained in this catalog rests solely with the equipment designer or user. In spite of our best efforts, the material contained in this catalog may contain inaccuracies and typographical errors.

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Catalog 300, Reali-Slim ball & roller bearings-8

Product Line Overview Reali-Slim Bearings Catalog 300 Kaydon Bearings The inch family of Reali-Slim thin section bearings includes seven open series (Figure 1-2) and five sealed series (Figure 1-3), ranging in bore diameters from 1.000 inch to 40.000 inches. Series range from .187 x .187 inch to 1.000 x 1.000 inch in crosssection. Open bearings are available from stock in three configurations (Types A, C & X). Stock sealed bearings are available in Types C & X only. We can provide internal fit up, lubricants, separators and other features to meet the most demanding specifications. To obtain corrosion...

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Catalog 300, Reali-Slim ball & roller bearings-9

Product Line Overview (continued) Kaydon Bearings Reali-Slim Bearings Catalog 300 Reali-Slim Bearings Make a More Compact Design Figure 1-5 Example 30" diameter For all diameters of this rotary table your bearing envelope stays the same. Additional advantages in application design made possible by Reali-Slim bearings can be seen by referring to Figures 1-6, 1-7, and 1-8. A large bore, small cross-section Reali-Slim bearing permits the use of a large diameter hollow shaft (Figure 1-7) in place of a smaller diameter solid shaft (Figure 1-6), king-post design. Components such as air and hydraulic...

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Catalog 300, Reali-Slim ball & roller bearings-10

Reali-Slim Bearings Catalog 300 Kaydon Bearings Reali-Slim Bearing Types Support All Load Scenarios Radial and Axial (Thrust) Loads Types of Reali-Slim Bearings Bearings support a shaft or housing to permit their free motion about an axis of rotation. Load can be applied to bearings in either of two basic directions (Figure 1-9). Radial loads act at right angles to the shaft (bearing’s axis of rotation). Axial (thrust) acts parallel to the axis of rotation. When these loads are offset from either the bearing axis (distance St) or radial plane (distance Sr), a resulting moment load (M) will be...

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Catalog 300, Reali-Slim ball & roller bearings-11

Reali-Slim Bearing Types Support All Load Scenarios (continued) Kaydon Bearings Reali-Slim Bearings Catalog 300 Angular Contact Bearing (Type A) The Type A bearing is also a conventional design. It features a circular pocket separator and a 30° contact angle (see Figure 1-11) along with approximately 67% of a full complement of balls. The chief benefit of the Type A bearing is that it provides greater thrust capacity than a Type C or Type X bearing. Because of its counterbored outer race, a Type A bearing has unidirectional thrust capacity. Thus, this bearing should be mounted opposed to another...

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Catalog 300, Reali-Slim ball & roller bearings-12

Reali-Slim Bearings Catalog 300 Kaydon Bearings General Information and Availability Chart Standard Reali-Slim Bearings—are those listed in the Series Data Tables. They are manufactured to Kaydon Precision Class 1 and the specifications on page 13. New sizes are added to stock periodically and updated on our website. Be sure to visit www.kaydonbearings.com for latest information. Reali-Slim Bearings—can be ordered with non-standard materials, sizes, tolerances, specifications, and features as well as custom packaging and lubrication options. We also have ISO Class 7 facilities for applications...

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