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VIBRO-AIR? Size/Density Separator

VIBRO-AIR? Size/Density Separator

VIBRO-AIR? Size/Density Separator

Product catalog summary
Overview: The VIBRO-AIR™ Size/Density Separator by Kason Corporation is designed to efficiently remove oversize, undersize, and low bulk density materials from various substances such as grains, plastics, rubber, glass, and wood. It combines vibratory screening with air separation to enhance the removal process.
Principle of Operation: Materials enter the separator through a port and cascade over internal trays onto a vibrating fine mesh screen. This screen fluidizes the material, allowing heavier fines to pass through while lighter fines are drawn into an air stream that directs them to a dust collection system. An optional scalping deck can remove oversize particles.
Specifications: The separator is available in diameters ranging from 24 to 100 inches and can be constructed from carbon or stainless steel. It can be a stand-alone unit or part of a complete system with a dust collection system and exhaust fan.
Applications: The separator is suitable for various materials, including grains, recycled glass, wood, pelletized plastics, regrind plastics, and tire recycling. It effectively separates on-size particles from undersize and low-density materials.
Options and Features: Options include a scalping deck, high-strength bar magnet, quick screen change system, Clean-In-Place design, anti-blinding devices, and an automatic lubrication system. Features include capacities up to 50 tons per hour, compact size, stainless steel construction, and energy efficiency.
Benefits: The separator offers improved removal of low-density materials, enhances product quality, reduces waste, and operates dust-free with high reliability and low maintenance.
Contact Information: Kason Corporation provides contact details for their offices in the USA, UK, and Canada for further inquiries.
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Catalog excerpts

VIBRO-AIR? Size/Density Separator-1

VIBRO-AIR™ Size/Density Separator Removes oversize, undersize and underweight materials from grains, plastics, rubber, glass, wood and more Kason’s new VIBRO-AIR™ Size/Density Separator employs vibratory screening to remove oversize and undersize particles, and air separation to simultaneously remove low bulk density materials. The combination of the air separator and vibratory screener removes a greater portion of fines and low-density materials from on-size particles than possible with screening alone, and does so with greater efficiency. Principle of Operation Material entering the separator through a port on the hood, cascades over a series of strategically placed internal trays, and ultimately onto a vibrating, fine mesh screen that fluidizes the material and moves it in controlled flow patterns toward and through a discharge port at the screen’s periphery. Heavier fines and a portion of the lighter fines pass through the screen onto a chute leading to a lower discharge spout. Simultaneously, air drawn into the base of the air-tight chamber flows upward, drawing the balance of low density fines, along with airborne dust, fibers, films and strands, into an air stream that increases in velocity (as the hood tapers) before venting to a dust collection system. Mixture of whole peanut kernels (lobes), broken peanut kernels, skins (seed coats) and shells (hulls/ pods) shown mixed, and as separated by size and density using the VIBRO-AIR™ Size/Density Separator. The VIBRO-AIR separator is available in 24 to 100 in. (610 to 2540 mm) diameters, in carbon steel or stainless steel, and is offered as a stand-alone unit or a complete system (shown) integrated with a dust collection system and exhaust fan (remote-mount control panel not shown) on a mobile frame, ready for connections to material infeed and discharge ports, and a power source. The VIBRO-AIR separator can additionally scalp oversize particles from on-size material using an optional scalping deck fitted with a coarse screen mesh (not shown), positioned above the fine mesh screen. The screening assembly is suspended on springs that allow it to vibrate freely while minimizing power consumption and preventing vibration transmission to the floor. Beneath the assembly is an imbalanced-weight, gyratory motor that creates multi-plane inertial vibration for the purpose of controlling the flow path of fluidized material on screen surfaces and maximizing the rate at which material passes through the screen.

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VIBRO-AIR? Size/Density Separator-2

OPTIONS: • Additional scalping deck with coarse screen mesh • High strength bar magnet to remove ferrous materials • “Air-Lift” quick screen change system • Clean-In-Place (CIP) design, construction and finish • Kleen Screen anti-blinding device • Ball Tray anti-blinding device • Auto-Lube Automatic Lubrication System for gyratory motors BENEFITS: • Greater and more efficient removal of low-density materials, fines and/ or oversize material from on-size particles than with screening alone • Improves end product quality • Reduces or eliminates waste • Dust-free operation • Energy efficient • High...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.