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Microtool Manufacture

Microtool Manufacture
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Microtool Manufacture

Product catalog summary
Overview: The document provides comprehensive specifications and information on various industrial tools, including MICROTOOL products for milling, drilling, reaming, and threading. It highlights the unique quality of these tools and offers detailed descriptions of different tool types, such as ball nose end mills and sharp-edged end mills.
Specifications: Detailed specifications are provided for tools, including geometry, neck shape, neck angle, coating, tool diameter, number of flutes, R accuracy, shank diameter, and edge preparation. The document also covers application areas and suitable work materials for each tool type.
Tool Types:
  • Ball Nose End Mills: Available in various diameters and coatings, with precision R accuracy and different shank diameters, suitable for finishing applications.
  • Sharp Edged End Mills: Offered with straight and conical neck shapes, various coatings, suitable for roughing, semi-finishing, and finishing applications.
Applications and Materials: The tools are designed for materials such as stainless steel, titanium, non-ferrous metals, graphite, and zirconia, suitable for high-speed cutting and various machining processes.
Cutting Data: Cutting data for solid carbide deburrs and end mills is provided, including dimensions, tolerances, and pricing information. Special sale items and discontinued articles are also mentioned.
Procedures: The document outlines the use of end mills in CNC machining, emphasizing high-speed cutting (HSC) and high-performance cutting (HPC) for materials like brass, copper, aluminum, plastics, and composites.
Standards and Norms: The end mills conform to DIN 6535 standards with a form HA and a 30° incline angle, suitable for machining various materials.
Recommendations: Specific cutting data and drawings are recommended for better understanding. Contacting Karnasch for further information is suggested.
Key Data from Tables: Tables provide detailed measurements for end mill sizes, including diameter, length, and radius, along with effective under-neck length and incline angle.
Critical Information: The importance of selecting the correct tool size and tolerance for specific applications is highlighted to ensure optimal performance and finish quality.
Product Features: Karnasch end mills are diamond-coated for enhanced durability and efficiency, reducing manufacturing costs and machining time, improving surface quality, and allowing complex 3D shapes production.
Advantages: Diamond coating provides excellent cutting edge stability and prevents white erode zones, capable of machining carbide materials with high hardness.
Quality Control: A 100% quality control process is emphasized, ensuring only the best products are delivered, with tools packaged in color-coded protective tubes.
Materials and Applications: Tools are suitable for graphite, GFRP-CFRP, zirconia, and more, with specific cutting data for different grain sizes of graphite.
Innovative Machining Strategies: New strategies include using diamond-coated solid carbide end mills for high-speed cutting and efficient processing of materials like graphite and composites.
Delivery and Shipping Conditions: Orders over EUR 1,000 within Germany are delivered free to the recipient's railway station, with additional charges for international orders. Minimum order value is EUR 50.
Risk and Acceptance: Risk transfers to the buyer when goods leave the factory, with formal acceptance required for risk transfer.
Retention of Title: Ownership remains with the seller until full payment, with resale allowed but claims from resale assigned to the seller.
Material Defects: Defective parts will be repaired or replaced, with warranty claims valid for 12 months from receipt.
Liability Waiver: Liability is limited to intentional or gross negligence and foreseeable damages.
Miscellaneous Provisions: German law applies, excluding CISG, with the place of performance and jurisdiction at the seller's registered business location.
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Catalog excerpts

Microtool Manufacture-1

FRÄSEN – BOHREN – REIBEN – GEWINDEFRÄSEN MILLING – DRILLING – REAMING – THREADING MILLS

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Microtool Manufacture-2

ÜBERSICHT MICROTOOLS · OVERVIEW MICROTOOLS KUGELFRÄSER / BALL NOSE END MILL Form / Neck shape Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Konischer Hals conical neck Gerade / straight Gerade / straight Winkel / Neck angle Poliert / Polished Werkzeugdurchmesser / Tool diameter Anzahl der Schneiden / No. of flutes Konische Schneide / Backdraft Schaftdurchmesser / Shank diameter Kantenverrundung / Edge preparation Werkzeugspezifikationen / Tool specifications Geometrie / Geometry Beschichtung / Coating Anzahl der Artikel / No. of items Anwendung / Application...

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Microtool Manufacture-3

ÜBERSICHT MICROTOOLS · OVERVIEW MICROTOOLS KUGELFRÄSER / BALL NOSE END MILL Form / Neck shape Gerade / straight Konischer Hals conical neck Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Winkel / Neck angle Werkzeugdurchmesser / Tool diameter Anzahl der Schneiden / No. of flutes Konische Schneide / Backdraft Schaftdurchmesser / Shank diameter Kantenverrundung / Edge preparation Werkzeugspezifikationen / Tool specifications Geometrie / Geometry Beschichtung / Coating...

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Microtool Manufacture-4

ÜBERSICHT MICROTOOLS · OVERVIEW MICROTOOLS SCHARFKANTIGE FRÄSER UND FRÄSER MIT ECKENRADIUS / SHARP EDGED END MILLS AND END MILLS WITH CORNER RADIUS Geometrie / Geometry Form / Neck shape Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Konischer Hals / conical neck Winkel / Neck angle Poliert / Polished Werkzeugdurchmesser / Tool diameter Anzahl der Schneiden / No. of flutes Konische Schneide / Backdraft Schaftdurchmesser / Shank diameter Kantenverrundung / Edge preparation Anwendung / Application Werkstoff...

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Microtool Manufacture-5

ÜBERSICHT MICROTOOLS · OVERVIEW MICROTOOLS SCHARFKANTIGE FRÄSER UND FRÄSER MIT ECKENRADIUS / SHARP EDGED END MILLS AND END MILLS WITH CORNER RADIUS Geometrie / Geometry Form / Neck shape Gerade / straight Gerade / straight Konischer Hals / conical neck Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Gerade / straight Winkel / Neck angle Werkzeugdurchmesser / Tool diameter Anzahl der Schneiden / No. of flutes Konische Schneide / Backdraft Werkzeugspezifikationen / Tool specifications Beschichtung / Coating Anzahl der Artikel / No. of items Schaftdurchmesser...

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Microtool Manufacture-6

VHM-Entgrater, lang, 90°, gelappte Schneiden Solid carbide deburr, long, 90°, lapped flutes Kunststoff plastic MICRO GRAIN norm at Aluminium < 12% Si MESSING brass UHMW PE PMMA DIN 6535 W Form HA DAS KARNASCH PRODUKTSORTIMENT ONLINE! THE KARNASCH PRODUCT RANGE ONLINE! ^ httpS://shop.karnasch.tOOls 6 |CNC TOOLS DIVISION Weitere Informationen erhalten Sie telefonisch unter +49 6203-4039-0 oder schreiben Sie eine Mail an inforakarnasch.tools. For more informations please call +49 6203-4039-0 send a mail to inforakarn

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Microtool Manufacture-7

Vollhartmetall Einzahn-Schaftfraser, rechtsspirale, rechtsschneidend Solid carbide one-tooth end mill, right spiral - right cutting KUPFER weich COPPER soft MICRO GRAIN norm Gold gold lang-spanend long chip tol -0,000 / -0,040 mm | -0,000 / -0,00157 Inch tol -0,000 / -0,048 mm | -0,000 / -0,00188 Inch tol -0,000 / -0,058 mm | -0,000 / -0,00228 Inch tol -0,000 / -0,070 mm | -0,000 / -0,00275 Inch brass %lSonderpreis / Sale ArtikeL. Lieferbar solange Vorrat. AusLaufartikeL werden unbeschichtet geliefert / Special price / sale article. While stocks last. Discontinued articles will be delivered without...

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Microtool Manufacture-8

VHM-Micro Schaftfraser, < 20xD Schnitttiefe, Schaft 4 mm Solid carbide miniature end mills, < 20xD diameter cutting depth, shank 4 mm TITAN titanium MICRO GRAIN norm TOLERANZ / TOLERANCE Karnasch Micro Norm. Standard in der Serie. Karnasch Micro Norm. Standard in serial production. Bronze bronze 8 |CNC TOOLS DIVISION Weitere Informationen erhalten Sie telefonisch unter +49 6203-4039-0 oder schreiben Sie eine Mail an inforakarnasch.tools. For more informations please call +49 6203-4039-0 send a

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Microtool Manufacture-9

SCHAFTFRASER■END MILLS

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Microtool Manufacture-10

VHM-Micro Schaftfraser mit Eckenradius, < 15xD Schnitttiefe, Schaft 4 mm Solid carbide miniature end mills with corner radius, < 15xD diameter cutting depth, shank 4 mm Aluminium Karnasch Micro Norm. Standard in der Serie. Karnasch Micro Norm. Standard in serial production. MICRO GRAIN norm SPEZIAL SPECIAL TITAN titanium Bronze bronze 10 |CNC TOOLS DIVISION Weitere Informationen erhalten Sie telefonisch unter +49 6203-4039-0 oder schreiben Sie eine Mail an inforakarnasch.tools. For more informations please call +49 6203-4039-0 send a mail to inforakarnasch.tools.

 Open the catalog to page 10
Microtool Manufacture-12

VHM-Micro-3D Mini-Radiusfraser, < 20xD Schnitttiefe, Schaft 4 mm Solid carbide miniature ball nose end mill, < 20xD diameter cutting depth, shank 4 mm TITAN titanium TOLERANZ / TOLERANCE Karnasch Micro Norm. Standard in der Serie. Karnasch Micro Norm. Standard in serial production. MICRO GRAIN NORM HSC HPC ^ NHC 7000 Bronze bronze Weitere Informationen erhalten Sie telefonisch unter +49 6203-4039-0 oder schreiben Sie eine Mail an inforakarnasch.tools. For more informations please call +49 6203-4039-0 send a mail to inforakarnasch.tools.

 Open the catalog to page 12
Microtool Manufacture-13

SCHAFTFRASER■END MILLS

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Microtool Manufacture-14

Qualitätslinien Quality lines WELTWEIT einmalige MICROTOOL-Qualität WORLDWIDE unique MICROTOOL-quality PROFESSIONAL Für den professionellen Einsatz bei höchsten Zerspanungsansprüchen. Formgenauigkeit Radius Shape accuracy Rundlaufgenauigkeit Concentricity Durchmessertoleranz Diameter tolerance Formgenauigkeit Radius Shape accuracy Rundlaufgenauigkeit Concentricity Durchmessertoleranz Diameter tolerance Für den Experten in der Klein- und Großserienfertigung. For experts in small and large production. Durchmessertoleranz Diameter tolerance KARNASCH MICRO NORM Rundlaufgenauigkeit Concentricity Formgenauigkeit...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.