DEUTROFLUX UWS

Product catalog summary

Overview: The DEUTROFLUX UWS is a stationary magnetic particle crack detector designed for long workpieces. It utilizes two phase-shifted AC currents to generate a rotating magnetic field, enabling the detection of cracks in any direction. The machine leverages the skin effect of AC current for uniform magnetization and demagnetization, even with complex workpiece geometries.

Specifications: The standard machine features a moveable motor-driven coil to maintain high testing sensitivity across the entire workpiece surface. It accommodates workpieces ranging from 1000 mm to 3000 mm in length and supports weights up to 1000 kg. The machine includes a customer-specific inspection cabin with UV illumination and a separate, accessible switch cabinet for operation and maintenance.

Features: The DEUTROFLUX UWS offers automated test cycles to minimize operating errors, including clamping, spraying, magnetizing, post-/demagnetizing, and declamping. It is constructed with ISO machine profiles for stability and additional mounting options. The contact plates are rotatable and vertically adjustable, ensuring long tool life and low contact losses.

Testing Capabilities: The machine supports Magnetic Particle Testing (MT) according to DIN EN 9934 standards. It can detect longitudinal and transverse cracks through a combination of AC current flow and field flow. The spraying system ensures comprehensive coverage of test liquid, even on complex workpieces.

Customization and Special Machines: DEUTROFLUX UWS can be customized for specific needs, including testing of railway axles, connecting rods for ships, and heavy gear shafts. Special machines offer solutions like motor-driven rotating devices, specific workpiece fixtures, and various coil dimensions.

Technical Data: The machine operates on a 400 V, 50/60 Hz 3-phase current with a maximum power consumption of 32 kVA. It features a SIMATIC SPS control system and requires compressed air at 4 to 6 bar. The maximum current for testing is 5000 ARMS, with options for different current levels and mains voltages.

Ordering Information: The document provides detailed ordering numbers for different machine configurations and accessories, including coil current supervision, spare contact plates, and various testing currents.

Catalog excerpts

DEUTROFLUX UWS Stationary Magnetic Particle Crack Detector for long workpieces KARL DEUTSGH

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Standard Machine DEUTROFLUX UWS with moveable coil for long workpieces Standard machine DEUTROFLUX UWS with moveable motor-driven coil, to ensure a high and conmagnetic ﬁeld stant testing sensitivity for the entire workpiece surface longitudinal crack For workpieces with 1000 mm to 3000 mm length (500 mm steps) and a maximum weight of 500 kg (UWS 1000, UWS 1500, UWS 2000) respectively 1000 kg (UWS 2500, UWS 3000). • Two phase-shifted AC currents generate a rotaAC current ﬂow for detection of longitudinal cracks ting magnetic ﬁeld. Thus, cracks of every direction • Customer-speciﬁc inspection...

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Special Machines Customer-specific solutions based on the DEUTROFLUX UWS Special machines Such machines offer individual solutions with respect to: • Machine frames with special lengths • Larger workpiece weights • Motor-driven rotating devices • Speciﬁc workpiece ﬁxtures • Various coil dimensions • Motor-driven length adjustment • MEMORY parameter storage • Multi-contact solutions Testing machine for railway axles with motor-driven support rolls. Darkening cabin equipped with pneumatic roof opening and pneumatically movable UV lamps. Special machine with three contacts (3000 A each) for the...

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Dimensions (L/ B / H) Total weight Ordering Numbers Machine Darkening cabin (for crane loading) Workpiece Data Maximum length 1000 mm 1500 mm 2000 mm 2500 mm 3000 mm * It is necessary to increase the current flow to 4000 A for maximum diameter. Options of Ordering Numbers Inspection media Brochure P 90 E Leaflet P 35 • Subject to change without notice • Printed in Germany 09/10 • 7499.3500.EN.0910 KARL DEUTSCH Pruf- und Messgeratebau GmbH + Co KG Otto-Hausmann-Ring 101 • D-42115 Wuppertal • Germany Phone (+49 -2 02) 71 92 - 0 • Fax (+49 -2 02) 7149 32 [email protected]...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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