Solid Hole-Making

Solid Hole-Making
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Solid Hole-Making

Product catalog summary
Introduction
Karcan, founded in 1996 in Eskişehir, Turkey, is the largest carbide cutting tool manufacturer in Turkey and a prominent R&D center. The company produces a range of carbide tools such as endmills, drill bits, reamers, and inserts, catering to industries like automotive, aerospace, and defense.
Product Offerings
Karcan's product range includes carbide endmills, drill bits, reamers, form tools, micro tools, and combined tools. A key highlight is the D-Tech hole-making program, featuring drills with internal and external coolant options for high performance and cost efficiency.
Technological Innovations
The D-Tech technology, developed with Tübitak and universities, focuses on optimal raw material selection, unique geometry, and Exper edge preparation technology to enhance tool life and performance. The tools are coated with globally verified optimizations for durability and precision.
Customer and Market Focus
Karcan exports to over 21 countries, aiming to provide cost-effective solutions with a focus on customer satisfaction. The company offers technical support, consultancy services, and training through the Karcan Academy.
Selection and Application Guidance
The catalogue includes a quick selection guide for choosing the appropriate tool based on workpiece material, operation method, and machining parameters, emphasizing factors like material hardness, cooling type, and machining method for optimal results.
Performance and Efficiency
Karcan's tools are designed for longer tool life, better surface roughness, and precision in hole diameter. Products marked with an asterisk are available from stock for quick delivery.
Conclusion
Karcan continues to innovate and expand globally, providing high-performance cutting tools that meet the evolving needs of various industries, supported by a strong commitment to R&D and customer-oriented solutions.
Overview
This document is a technical catalogue from Karcan, detailing various drilling and reaming tools, their specifications, and recommended usage parameters. It includes information on different types of drills and reamers, cutting parameters, and material compatibility.
Sections
  • Drill Specifications: Lists various drill models with specific dimensions and features, including diameter, length, and coolant hole presence.
  • Cutting Parameters: Provides detailed cutting speeds and feed per revolution for different materials, crucial for optimizing tool performance.
  • Material Compatibility: Categorizes materials into groups, indicating the recommended usage of each tool.
  • Performance Features: Highlights high performance in various industries, with benefits like longer tool life and precision hole diameters.
  • Stock Availability: Products marked with an asterisk are available from stock for fast delivery.
  • Technical Formulas: Includes formulas for calculating cutting speed, feed rate, machining time, and other critical parameters.
Key Takeaways
The document serves as a comprehensive guide for selecting and using drilling and reaming tools in various industrial applications, emphasizing the importance of choosing the right tool and parameters based on material type and desired outcomes.
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Catalog excerpts

Solid Hole-Making-1

IMAGINATION AND FUNCTIONALITY IS HARMONIZED WITH MATERIALS AND TOOL COMES TRUE... Accuracy, high-efficiency and cost effectiveness come together in D-Tech hole making program! Hole Making Catalogue

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Solid Hole-Making-3

WELCOME TO THE WORLD OF KARCAN CUTTING TOOLS... Who we are? Founded in 1996 in Eskişehir, Turkey to manufacture carbide cutting tools, we are the first and largest carbide cutting tool manufacturer and one of the top 500 R&D centers in our country. From this aspect, we are the first and the only R&D Center in the cutting tool industry of Turkey. What we manufacture? • • • • • • • Carbide Endmills Carbide Drill Bits Carbide Reamers Form Endmills, Drill Bits, Reamers Form Carbide, PCD&CBN Inserts Micro Tools Combined Tools Which industries we serve? General Engineering Aviation & Aerospace

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Solid Hole-Making-4

WE ALSO BUILD THE FUTURE ALONG WITH TODAY BY AIMING FOR THE EXCELLENCE OF PRODUCTION

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Solid Hole-Making-5

STARTING A NEW JOURNEY OF SUCCESS REQUIRES FORESEEN EXPERIENCE, EXPERT TEAM, STRATEGY AND VISION BY STRIVING FOR MANUFACTURING EXCELLENCE Dear Valued Customers and Business Partners, We, Karcan, as the biggest cutting tool manufacturer of Turkey with our modern machine and measuring park, R&D Center, number of qualified employees, sales figures and export share, owe you a great debt of gratitude for being a part of our journey all through these years and being a part of our achievement. As the leading company steering the cutting tool industry of Turkey, we keep being your solution partner in...

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Solid Hole-Making-6

KARCAN EXPORTS TO MORE THAN 21 COUNTRIES ON 4 CONTINENTS WE REACH YOU EASIER THANKS TO OUR GROWING EXPORT NETWORK AND TAKE A PART IN GLOBAL COMPETITION

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Solid Hole-Making-8

To Expand Tool Life...

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Solid Hole-Making-9

FUTURE OF EDGE PREPERATION TECHNOLOGY EX-PER technology developed as a result of exhaustive Karcan R&D studies ensure a higher performance and improved tool life.

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Solid Hole-Making-11

WITH THE PARTNERSHIP OF KARCAN, TUBITAK, UNIVERSITY AND INDUSTRY We developed D-Tech technology will make a difference in drilling operations. We keep providing industrial and innovative solutions with our D-Tech new generation drills; • Optimal raw material selection for drilling operations, cooperation with globally verified suppliers in this field, Single solution for wide range of workpiece matarials with it’s original geometry developed by Karcan R&D, Increased tool life by Exper edge preparation technology unique to Karcan, Globally verified coating optimisation, Product development , stress...

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Solid Hole-Making-13

• Highly skilled and trained R&D, process, application and technical sales team. • Benefit from our experiences and know-how in various areas, we provide flexible solutions. • We are price/performance-oriented and we provide cost effective solutions with the sense of constant improvement. • Capable to compete globally. • Our well equipped and modern machine park ensures precision and performance at the highest level. • Strong franchise and sales network. 7/24 available. • 100% monitorability and repeatable quality ensure sustainable quality. • Karcan Academy and own testing center enable you...

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Solid Hole-Making-15

CHOOSE THE SUITABLE TOOL! Raw material, geometry, edge preparation and coating in manufacturing cutting tools have a direct effect on tool quality. It is highly recommended that our customers take account of the guidances at our catalogue in order to get the optimum efficiency on our high performance series which are developed after optimising all the parameters. You can also choose the suitable tool according to the machinability of the materials or work pieces and operation method by reaching our sales representatives or application team. Following details are very important in terms of elaboration...

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Solid Hole-Making-16

HOLE MAKING Quick Selection Guide

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Solid Hole-Making-18

Hole Making Catalogue D-TECH Hole-Making • Optimal raw materials especially produced for drilling operations • Original geometry fits for wide range of workpiece materials • Edge preparation technology that increases performance and tool life • Globally verified coating optimisations Let us offer high performance in hole-making by our new generation dr

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Solid Hole-Making-20

General Engineering Rail Systems D-Tech High Performance New Product Thanks to it’s brand-new geometry and coating up to Stronger cutting edges by Exper edge preparation technology and up to Optimal raw material selection for drilling operations to damp vibration and up to %100 available from stock up to diameter 12mm of Metric ISO Din 13, coarse thread UNC-NC, fine thread UNF-NF, Metric fine Iso Din 13, Metric ISO trapezoidal thread Din 103 Whitworth thread Din 11 longer tool life at least in comparison with equivalents better hole surface roughness in comparison with equivalents more precision...

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Solid Hole-Making-21

*Marked products are available from stock to deliver fast.

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Solid Hole-Making-23

Cutting Parameters Vc(m/min) Feed Per Revolution (mm/rev) Non-Alloy Steel Tempered Steel Cold-Work Tool Steel Hot-Work Tool Steel Chrome-Cobalt Alloy Grey Cast Iron Alloy Cast Iron Precision Cast Titanium Alloys ●Recommended ◑Acceptable ○Not Recommended *Marked products

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Solid Hole-Making-24

General Engineering Rail Systems D-Tech High Performance New Product Thanks to it’s brand-new geometry and coating up to Stronger cutting edges by Exper edge preparation technology and up to Optimal raw material selection for drilling operations to damp vibration and up to %100 available from stock up to diameter 12mm of Metric ISO Din 13, coarse thread UNC-NC, fine thread UNF-NF, Metric fine Iso Din 13, Metric ISO trapezoidal thread Din 103 Whitworth thread Din 11 longer tool life at least in comparison with equivalents better hole surface roughness in comparison with equivalents more precision...

 Open the catalog to page 24
Solid Hole-Making-25

Cutting Parameters Vc(m/min) Feed Per Revolution (mm/rev) Non-Alloy Steel Tempered Steel Cold-Work Tool Steel Hot-Work Tool Steel Chrome-Cobalt Alloy Grey Cast Iron Alloy Cast Iron Precision Cast Titanium Alloys ●Recommended ◑Acceptable ○Not Recommended *Marked products

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Solid Hole-Making-26

General Engineering Rail Systems D-Tech High Performance New Product Thanks to it’s brand-new geometry and coating up to Stronger cutting edges by Exper edge preparation technology and up to Optimal raw material selection for drilling operations to damp vibration and up to %100 available from stock up to diameter 12mm of Metric ISO Din 13, coarse thread UNC-NC, fine thread UNF-NF, Metric fine Iso Din 13, Metric ISO trapezoidal thread Din 103 Whitworth thread Din 11 longer tool life at least in comparison with equivalents better hole surface roughness in comparison with equivalents more precision...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.