Solid Endmills

Solid Endmills
1 / 57 PagesView full catalog

Solid Endmills

Product catalog summary
Introduction
Karcan Cutting Tools, founded in 1996 in Eskişehir, Turkey, is a leading manufacturer of carbide cutting tools and ranks among the top 500 R&D centers in Turkey. The company serves industries such as general engineering, mold and die, aviation, aerospace, automotive, medical, energy, defense, and rail systems.
Product Offerings
Karcan produces a variety of tools including carbide endmills, drill bits, reamers, form tools, micro tools, and combined tools. Notable series include the 97 Series with X-Per Technology, the 100 Series with new coating technology, and the 155 and 156 Series for machining super alloys.
Technological Innovations
Karcan emphasizes its R&D capabilities, introducing innovations like EX-PER technology for enhanced tool life and performance. The Ultra Bite series is designed for reliable milling operations in super alloys and stainless steel.
Customer Focus and Global Reach
Karcan is dedicated to providing cost-effective solutions with high precision and quality. The company exports to over 21 countries across four continents, supported by a robust sales network and 24/7 availability.
Guidance for Tool Selection
The catalog offers a detailed guide for selecting suitable tools based on workpiece material, operation method, material hardness, cooling type, and other parameters, emphasizing the importance of choosing the right tool for optimal efficiency and performance.
Performance and Cost Efficiency
Karcan tools are designed for high-performance machining, offering significant cost reductions per workpiece and improved machine utilization. The catalog includes a quick selection guide and cutting parameters for various materials.
Conclusion
Karcan continues to innovate and expand its product offerings, aiming to provide solutions 'Beyond The Machining' and maintain a competitive edge in the global market.
2022 Endmill Catalog Overview
The catalog provides detailed specifications and performance data for a range of endmills designed for various materials and applications, emphasizing product availability from stock and advanced technology in design and coating.
Product Specifications
The catalog lists multiple series of endmills tailored for specific materials such as steel, stainless steel, hardened steel, cast iron, graphite, non-ferrous materials, HRSA, and titanium, each with unique geometries and coatings to enhance performance and tool life.
Key Series and Features
  • KKUF Series: Ball Nose Endmills for general engineering, mold & die, and automotive applications, with a hardness of up to 55 HRc and TiSiN+ coating.
  • KKSF Series: Tapered Endmills for aluminum mold makers, featuring reinforced corner radiuses for extended tool life.
  • MCV Series: Endmills with edge preparation for enhanced performance in general engineering and automotive sectors.
  • MCX Series: Chamfering Endmills with TiAIN+ coating, suitable for various materials including hardened steel and cast iron.
  • KPAN Series: Engraving Pens for precision work in mold & die and automotive industries.
  • KTFF Series: T-Slotting Mills for high-performance applications in steel and non-ferrous materials.
  • 119, 122, 123, 133 Series: High-performance aluminum endmills with advanced geometries for improved tool life and surface finish.
Cutting Parameters
The catalog provides detailed cutting parameters for each series, including feed per tooth and cutting speeds (Vc) for various materials, crucial for optimizing performance and ensuring tool longevity.
Technological Advancements
The catalog highlights the use of new original geometries, unique edge preparations, and advanced coating technologies that contribute to longer tool life and improved machining performance.
Availability and Stock
All products are available from stock in all sizes, ensuring quick delivery and reduced downtime for customers.
Special Solutions
Karcan offers tailored solutions for high-tech manufacturing industries, emphasizing expertise in design, material selection, and production processes.
Contact Information
The document provides contact details for Karcan's head office, various regional offices in Turkey, and an office in Romania.
Disclaimer
Karcan reserves the right to alter specifications without notice and disclaims responsibility for any errors in the catalog or machine breakdowns due to recommended values.
See more

Catalog excerpts

Solid Endmills-1

MILLING TOOLS SOLID ENDMILLS CATALOGUE

 Open the catalog to page 1
Solid Endmills-2

IMAGINATION AND FUNCTIONALITY IS HARMONIZED WITH MATERIALS AND TOOL COMES TRUE... ENDMILL CATALOG

 Open the catalog to page 2
Solid Endmills-3

WELCOME TO THE WORLD OF KARCAN CUTTING TOOLS… Who we are? Founded in 1996 in Eskişehir,Turkey to manufacture carbide cutting tools, we are the first and largest carbide cutting tool manufacturer and one of the top 500 R&D centers in our country. From this aspect, we are the first and the only R&D Center in the cutting tool industry of Turkey. Carbide Endmills Carbide Drill Bits Carbide Reamers Form Endmills, Drill Bits, Reamers Form Carbide,PCD & CBN Inserts Micro Tools Combined Tools Which industries we serve? General Engineering Aviation &Aerospace

 Open the catalog to page 3
Solid Endmills-4

STARTING A NEW JOURNEY OF SUCCESS REQUIRES FORESEEN EXPERIENCE, EXPERT TEAM, STRATEGY AND VISION BY STRIVING FOR MANUFACTURING EXCELLENCE. Dear Valued Customers and Business Partners We, Karcan, as the biggest cutting tool manufacturer of Turkey with our modern machine and measuring park, R&D Center, number of qualified employees, sales figures and export share, owe you a great debt of gratitude for being a part of our journey all through these years and being a part of our achievement. As the leading company steering the cutting tool industry of Turkey, we keep being your solution partner in...

 Open the catalog to page 4
Solid Endmills-5

GLOBAL VISION KARCAN EXPORTS TO MORE THAN 21 COUNTRIES ON 4 CONTINENTS WE REACH YOU EASIER THANKS TO OUR GROWING EXPORT NETWORK AND TAKE A PART IN GLOBAL COMPETITION.

 Open the catalog to page 5
Solid Endmills-6

FUTURE OF EDGE PREPARATION TECHNOLOGY To Expand Tool Life... EX-PER technology developed as a result of exhaustive Karcan R&D studies ensure a higher performance and improved tool life.

 Open the catalog to page 6
Solid Endmills-7

SUPER SOLUTIONS FOR SUPER ALLOYS WITH THE PARTNERSHIP OF KARCAN & TÜBİTAK “We keep providing industrial and innovative solutions with our Ultra Bite series; Make your milling operations reliable when machining super alloys and stainless steel!” Please meet our new generation 98,99,101 and 111 Series developed as a result of exhaustive R&D Studies ! Make a difference with our 155&156 Series which made a debut at our recent catalogue especially in machining of Inconel&Titanium, We identified the root cause and difficulties encountered when machining super alloys and stainless steel. We have produced...

 Open the catalog to page 7
Solid Endmills-8

WHY KARCAN? • Highly skilled and trained R&D, process, application and technical sales team. • Benefit from our experiences and know-how in various areas, we provide flexible solutions. • We are price/performance-oriented and we provide cost effective solutions with the sense of constant improvement. • Capable to compete globally. • Our well equipped and modern machine park ensures precision and performance at the highest level. • Strong franchise and sales network. 7/24 available. • 100% monitorability and repeatable quality ensure sustainable quality. • Karcan Academy and own testing center...

 Open the catalog to page 8
Solid Endmills-9

CHOOSE THE SUITABLE TOOL! Raw material, geometry, edge preparation and coating in manufacturing cutting tools have a direct effect on tool quality. It is highly recommended that our customers take account of the guidances at our catalogue in order to get the optimum efficiency on our high performance series which are developed after optimising all the parameters. You can also choose the suitable tool according to the machinability of the materials or work pieces and operation method by reaching our sales representatives or application team. Following details are very important in terms of elaboration...

 Open the catalog to page 9
Solid Endmills-10

Quick Selection Guide Steel Shank FORM FORM HA DIN HA DIN 6535 6535 FORM FORM HB DIN HB DIN 6535 6535 FORM FORM HA DIN HA DIN 6535 6535 FORM FORM HB DIN HB DIN 6535 6535 FORM FORM HA DIN HA DIN 6535 6535 FORM FORM HB DIN HB DIN 6535 6535 FORM FORM HA DIN HA DIN 6535 6535 FORM FORM HB DIN HB DIN 6535 6535 FORM FORM HA DIN HA DIN 6535 6535 FORM FORM HB DIN HB DIN 6535 6535 Stainless Steel Hardened Steel Hardened Steel Cast Iron Quick Selection Guide Graphite Hardened Steel Hardened Steel Cast Iron Quick Selection Guide + AICrN Stainless Steel Stainless Steel Hardened Steel Hardened Steel Cast Iron...

 Open the catalog to page 10
Solid Endmills-11

Quick Selection Guide Quick Selection Guide Hardened Steel Hardened Steel Cast Iron Cast Iron Hardened Steel Hardened Steel Stainless Steel Stainless Steel Endmill Catalog Marked products can be delivered quickly from stock.

 Open the catalog to page 11
Solid Endmills-12

Milling Catalogue Perfect engineering design and high-tech material offer optimum performance even under hardest conditions.

 Open the catalog to page 12
Solid Endmills-13

Rail Systems Your solution partner with various helix, various intersections and special geometry offer especially milling 2XØ in full slot operations along with side milling. 97405058 UPPER 97406058 UPPER 97408064 UPPER Various coating options and special edge preparations ensure an enhanced tool life up to Full Slot! Full Performance! Advanced Rough Milling time reduced up to High Performance General Engineering High Performance Cutting Parameters Shoulder Milling ap=1.5Ø / ae=0.35 - 0.20Ø Vc (m/min) Finish Milling ap=1.5Ø / ae=0.20 - 0.10Ø Vc (m/min) Cast Iron Available from stock in all sizes...

 Open the catalog to page 13
Solid Endmills-14

Aviation &Aerospace High Performance High Resistance High Performance For Nickel Alloys and High Heat Resistant Materials Benefit from Karcan’s experiences and knowhow, make a difference in face and side milling operations on the work pieces difficult to machine such as Inconel, Titanium and Stainless Steel. High Performance General Engineering Cutting Parameters Material Stainless Steel Shoulder Milling ap=1.5Ø / ae=0.35 - 0.20Ø Vc (m/min) Finish Milling ap=1.5Ø / ae=0.20 - 0.10Ø Vc (m/min) Chrome-Cobalt Alloy Cr - Co AJ/oys Duplex F51 Super Duplex F55 HRSA Hastelloy HRSA inconel 625 HRSA inconel...

 Open the catalog to page 14
Solid Endmills-15

High Performance General Engineering Aviation &Aerospace High Performance Endmill Standards Of Future Has Already Been Shaped High performance in milling steel, cast iron, high heat resistant materials, titanium and stainless steel. Cutting Parameters Better chip removal reduces milling time up to higher performance compared with its competitors in Trochoidal milling thanks to Toric Radius technology. compared with its competitors. better surface quality in finishing operations thanks to its special geometry. Full slot milling despite having 5-teeth Stainless Steel Has chatter free feature despite...

 Open the catalog to page 15

All Karcan Cutting Tools catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.