PRODUCT LINE Machines | Tools | Technology | Metrology | Services | Digitisation

CONTENTS KAPP NILES is a globally operating group of companies with high-quality and economical solutions for finishing gears and profiles. More than 1,000 employees represent the innovative strength and expertise of the sustainably managed family company which has grown for over 120 years. With production sites in Germany as well as worldwide sales and service branches, we are responsive and reliable in all major markets. KAPP NILES is partner for companies from numerous industrial sectors in our segments mobility, automation and energy. The perfect interaction between machines, tools, and technologies...

PRODUCT RANGE System solutions from a single source Generating / profile grinding External / internal gears Special profiles Automation system Gear measuring machines Portable measuring machines Universal measuring machines Integrated measuring systems Comprehensive standard equipment up to customer-oriented special machines For the optimisation of quality assurance METROLOGY CBN profile grinding wheels CBN generating grinding worms Corundum tools Dressing tools Tailored to a wide range of machining processes TOOLS Comprehensive services over the entire service life cycle SERVICES Topological...

DIGITISATION Condition Monitoring Production Monitoring Tool Management Perfect interaction for efficient processes Process Monitoring Part Tracing Closed Loop KN connect Maintenance Manager Connectivity Seamless integration in smart factories Compatibility also of existing machines Interfaces to various customer systems Remote Service Production Optimisation of processes Improvement of quality Zero-defect manufacturing Machine Traceability of each component Monitoring of the machine and the process Detection of conspicuities in real time Support Targeted assistance Fast response times Predictive...

KNG ready Gear profile grinding machine The integrated electrical cabinet ensures a short commissioning time Ergonomic control and set-up concept optimised for manual loading Intuitive KN grind control with touch screen HMI The profile grinding machine KNG 3P ready offers an inexpensive entry into precision machining. It has been designed as a solution for flexible production of small and medium lot sizes. The machine is characterised by a grinding spindle with high drive power for components up to module 10 mm. The directly driven rotary table is generously dimensioned for a table load of up...

Functional, ergonomic machine design with compact footprint Gear centre Integrated loading workpiece handling ensure device to to ensure minimal nonproductive times Application of dressable tools with high cutting speeds The KNG 350 expert is based on a compact, set-up-optimised machine concept and is intended for use in medium and largescale series production of external geared components. The integrated workpiece handling ensures short non-productive times and can handle both bored parts and shafts. The new functional and ergonomic machine design paired with the innovative user- friendly interface...

KNG 350 flex Gear centre Flexibility through external and internal grinding Grinding spindle with counter bearing for large grinding worms Luke zumachen, grüner Kaben Digital support for optimisation of set-up process The KNG 350 flex is based on a compact, set-up optimised machine concept for use in the prototype sector up to large series production. Both externally and internally toothed workpieces can be machined. The performance-optimised grinding spindle with counter bearing is designed also for the use of large grinding worms with widths of up to 200 mm. This allows an efficient realisation,...

KNG 350 flex HS Gear centre Highest grinding quality and productivity even when using small tools Flexibility through generating and profile grinding Significantly reduced non-productive times through a machineintegrated loading device The KNG 350 flex HS is based on a compact, set-up optimised machine concept and is intended for use in small, medium and large series production of externally toothed components up to 350 mm diameter. The machine is characterised in particular by the highest grinding quality and productivity, even when machining with small tools. Using a high-speed grinding spindle...

KX DYNAMIC series Gear centres Pick-up concept and integrated automation enable fastest changing times Automatic change of clamping devices Multifunction-axis to discharge measured and tested parts Intended to be used within the automotive industry, the DYNAMIC series convinces with minimal set-up and non-operational times. The concept is based on the integrated loading function and the optionally available automatic changeover of the workpiece fixtures. Parallel to grinding operation, the second pick-up axis can unload the finished workpiece and pick up an unmachined part. The workpiece is aligned...

KX TWIN series Gear centres Twin spindle concept with rotary indexing table Flexible connection to different concepts of automation Minimal nonproductive times Machines of the KX TWIN series have been designed for continuous generating grinding with dressable and non-dressable tools. They are particularly suitable for the high production volumes in the medium and large batch production of gears and shafts. The concept includes two identical workpiece spindles arranged at opposing sides of an rotary indexing table. While machining one part, the second workpiece spindle simultaneously loads / unloads...

Direct drives in tool spindle and workpiece spindle Highest flexibility due to various machining processes Flexible connection to different automatic loading solutions Based on different tool and process technologies, userspecific, optimal production solutions can be configured. The tool spindle with counter bearing can hold dressable and non-dressable grinding worms or profile grinding wheels. Due to the use of auxiliary spindles small grinding wheels up to a minimum diameter of 25 mm can be used. Machines can be loaded either manually or automatically. The use of an integrated ring loader allows...