KX 500 FLEX

KX 500 FLEX

Product catalog summary
Overview: The KX 500 FLEX is a patented machine designed for flexible use across various tooling and machining technologies. It is capable of configuring application-specific production solutions to efficiently handle diverse processing tasks and batch sizes.
Specifications:
  • Maximum tip diameter: 500 mm
  • Maximum workpiece length: 1,000 mm
  • Module range for generating/profile: 0.5 - 8 mm / 0.5 - 12 mm
  • Maximum face width: 520 mm
  • Maximum helix angle: ±45 degrees
Machine Features:
  • Incorporates a rotary indexing table with tailstock and dresser offset against the workpiece spindle.
  • Accommodates both dressable tools for versatile machining and non-dressable CBN tools for high productivity.
  • Includes a dressing unit that can hold a single or twin spindle dresser.
  • Utilizes auxiliary spindles for small grinding wheels, allowing for the machining of involute internal gears and special profiles.
Applications: The KX 500 FLEX is suitable for machining gears and special profiles, offering high flexibility through the combination of different machining processes. It ensures a high level of quality from prototype to serial production.
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Catalog excerpts

KX  500  FLEX-1

Machining of gears and special profiles Gear centre Highest flexibility with the use and combination of different machining processes High level of quality from prototype to serial production The patented KX 500 FLEX is designed for the flexible use of a wide range of tooling and machining technologies. Thus, application-specific production solutions can be configured to perform diverse processing jobs and a wide range of batch sizes efficiently and economically. Dressable tools for versatile machining processes and non-dressable CBN tools can be used for highly productive manufacturing as well as grinding of gear geometry with interfering edges. The machine concept is based on a rotary indexing table which incorporates the tailstock and dresser offset against the workpiece spindle. The dressing unit can accommodate a single or twin spindle dresser. Due to the use of auxiliary spindles small grinding wheels can be applied. Both involute internal gears and special profiles can be machined with the internal grinding device. module range generating / profile [mm]

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