KX 160 TWIN

KX 160 TWIN

KX 160 TWIN

Product catalog summary
KAPP KX 160 TWIN – Series Production Enhancement
The KAPP KX 160 TWIN is designed to improve the series production of gears, focusing on the hard finishing of shaft teeth. It uses galvanically plated CBN globoid worms for efficient continuous profile grinding. The machine's vertical clamping ensures consistent positioning of gears, minimizing thermal effects. It employs roughing and finishing tools with varying tooth widths and CBN grains to achieve precise geometry and surface finishes.

Highly Productive Shaft Grinding
The KX 160 TWIN meets the automotive industry's needs for diverse, cost-effective, and high-quality gears. It supports workpieces up to 250 mm in diameter and features a modular design with an index table and two workpiece spindles. High-dynamic direct drives enhance productivity by reducing idle times. An integrated gear measuring system optimizes setup and reduces the need for external measurements.

Gear Grinding with Integrated Measuring
Advancements in gear grinding focus on reducing process time and integrating measuring devices within machines. These devices match the capabilities of external measuring machines, allowing for automated setup and process adjustments, thus enhancing efficiency.

Productivity Increases in Gear Grinding
The demand for gear grinding machines is rising, driven by sectors like wind energy. Productivity improvements focus on reducing idle times and optimizing grinding processes. Technologies such as direct drives and advanced software increase measuring speeds and reduce roughing times by 15-30%. Innovations in grinding wheels and coolant flow further boost productivity.

Service Focus During Economic Downturn
Despite economic challenges, KAPP Technologies emphasizes service, offering preventative maintenance and training. Investing in machine maintenance and staff training is crucial for reducing downtime and enhancing productivity. The service department aims to minimize long-term machine costs while maintaining service excellence.

Educational Initiatives and Awards
KAPP Group promotes engineering education through awards and training programs. The "Award to Recruit Young Talents for Engineering" encourages students to pursue natural science degrees. The company offers diverse career opportunities and apprenticeships, emphasizing the importance of a skilled future workforce.

Anniversaries within the KAPP Group
KAPP Group celebrated significant career anniversaries, acknowledging employees with 50, 40, and 25 years of service. Notable anniversaries include Mr. Bernd Pöthig and Mr. Ernst Rosephsky's 50-year milestones. The company expressed gratitude through certificates and gifts, highlighting the rarity of such long-term commitments today.

Dr. E. h. Bernhard Kapp Award Ceremony
The KAPP Group introduced programs to honor young adults, including the "Dr. Kapp Role Model Award" for those engaged in social or volunteer work alongside internships, and the "Dr. E. h. Bernhard Kapp Award" for recruiting young engineering talents.

Trade Fairs
KAPP Group participated in several trade fairs, including GEAR EXPO USA, EMO Italy, inova Germany, GrindTec Germany, and METALLOOBRABOTKA Russia.
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Catalog excerpts

KX 160 TWIN-1

engineering · innovations · research · news • KX 160 TWIN – complementing for series production • Highly productive shaft grinding using CBN globoid worms • Productivity Increases – exhausted? • Gear Grinding – no longer without integrated measuring! • Our Focus is Service

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KX 160 TWIN-2

KAPP Editorial KAPP News The KAPP KX 160 TWIN – complementing the product portfolio for series production The most recent development, the KX 160 number of teeth resulting in highest grinding Grinding tool related components utilize TWIN, complements the already compre- productivity. The dressing device is also parts that are already proven with our hensive KAPP product portfolio for series mounted on the index table and is designed customers on other machines of the KX- to accept various type dressing tools. series. The workpiece spindle with counter bearing, also with direct drive for cutting...

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KX 160 TWIN-3

KAPP News NILES News Productivity Increases - exhausted? Over the past decade, deliveries of gear Wheel life tests conducted in a FVA research Gear Grinding – no longer without integrated measuring! 283 strokes from 1368 (20 %) without contact siderably. One major reason is the dynami- project with grinding burn being the criterion In the past few years, the hard-finishing of brought to light an interesting effect. grinding machines for large gears rose con- gears underwent a considerable transformation that could be described with buzz cally growing need in the wind energy sector; the illustration...

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KX 160 TWIN-4

KAPP Intern Success with the „Seebeck-Effect“ State Secretary Markus Sackmann learns about Dr. E. h. Bernhard Kapp Award Ceremony internships and continuing training at KAPP On Thursday, March 5, 2009, State Secre- KAPP has graduated 630 trainees. Dr. E. h. Bernhard Kapp created an „Award tary of the State Ministry for Work and Furthermore, two programs for young adults to Recruit Young Talents for Engineering“. Social Affairs, Family and Women, Markus were introduced to Mr. Sackmann: One With this award he wants to stimulate Sackmann, visited KAPP GmbH. program was created to honor young adults...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.