WELCOME TO THE WORLD OF KAPELOU Solutions that 100% satisfy intralogistics needs Products & Systems
Open the catalog to page 1Table of content PELOU EU Innovate the Future! 12 KAPELOU R&D Proiducts & Systems 20 Conveyor modules for boxes 21 Vertical conveyor for boxes 24 PALLET CONVEYOR TECHNOLOGY 27 Pallet roller conveyor 29 Chain conveyor for pallets 33 Vertical pallet conve 44 Control and Packing tables 46 Shuttle system - GNOM 60 Pick to Light & Put to Light 68 Pharma case study 73 SERVICE & MAINTENANCE © KAPELOU Europe GmbH 2
Open the catalog to page 2ABOUT KAPELOU © KAPELOU Europe GmbH 3 22.03.24
Open the catalog to page 35 REASONS TO CHOOSE KAPELOU As a financially independent business, KAPELOU strives for long-term partnerships. You can be sure that our team of experts will be there today, tomorrow and in the future. KAPELOU solutions are scalable and able to grow along with your business. You can always carry out modernization or retrofitting. As an original equipment manufacturer and system integrator, KAPELOU offers individual and high-quality solutions from a single source, specially designed to solve your tasks. With timely service and customer support, KAPELOU ensures the smooth operation of your system...
Open the catalog to page 4PELOU EU Innovate the Future! Bergisch Cladbach PELOU EU Innovate the Future! KAPELOU 600+ completed projects Manufacturer of conveyor systems and supplier of intralogistics solutions
Open the catalog to page 5KAPELOU was founded in 2013 for the assembly of racking systems In 2017, KAPELOU diversified the services by offering the integration of automation systems in intralogistics In 2018, KAPELOU production was launched 600+ projects have been implemented KAPELOU employes >200 people In 2022, KAPELOU Sold Projects Volume was €50 million In 2023, KAPELOU plans to achieve €70 million Sold Projects Kapelou is part of Ukraine’s critical Infrastructure © KAPELOU Europe GmbH 6
Open the catalog to page 6KAPELOU PROJECTS & COUNTRIES PELOU EU Innovate the Future! KAPELOU has already implemented over 600 projects since its foundation. The majority of these projects were realized in the KAPELOU home market Ukraine. By strategic orientation of KAPELOU the project map is extended more to the west, to Central Europe. Projects implemented in these countries, among others:
Open the catalog to page 7KAPELOU PARTNERS SICK Sensor Intelligence. KAPELOU - certified partner META, SICK, SIEMENS © KAPELOU Europe GmbH 8
Open the catalog to page 8PELOU EU Innovate the Future! TOPrOBEJIbHMM UEHTP © KAPELOU Europe GmbH 9
Open the catalog to page 9Laser Trumpf Punch Trumpf LatheDMG DMGMORI MORI Lathe Bending Trumpf
Open the catalog to page 10Laser Trumpf Ukraine Slovakia Mukatschewe Romania Bending Trumpf Punch Trumpf
Open the catalog to page 11KAPELOU R&D PRODUCTS & SYSTEMS © KAPELOU Europe GmbH 12 22.03.24
Open the catalog to page 12R&D PRODUCTS PELOU EU • Box Shuttle • Conveyor modules • Automated storage and issuing
Open the catalog to page 13ROBOT APPLICATIONS © KAPELOU Europe GmbH 14 22.03.24
Open the catalog to page 14PELOU EU Innovate the Future! Solutions based on robotics allow you to work 24/7 without stops, breaks and sick days. Many times increase the accuracy of operations and the speed of work. Robots perform physically demanding work and require a minimum of maintenance. The payback of the project is less than 12 months. Calculated on the basis of the current project.
Open the catalog to page 15PELOU EU Innovate the Future! © KAPELOU Europe GmbH 16
Open the catalog to page 16PELOU EU Innovate the Future! A feature of the four-tier automatic sorting system is that the carriages move along a curve, around their axis, which increases the reception/issuance of goods in a short period of time. Performance indicators
Open the catalog to page 17ROBOT APPLICATIONS Speedbot – equipment for quickly moving goods to storage locations Speedbot efficiently performs the process of sorting parcels according to customer orders or shipping directions. Works with any type of packaging, accurately and quickly places parcels from the conveyor in the required cells. Easily integrates with the warehouse management system, consumes electricity economically. Performance indicators PLAY VIDEO The overall size of the carriage Product type soft packaging, tablar, plastic and cardboard boxes
Open the catalog to page 18CONVEYOR TECHNOLOGY - BOXES & TOTES - © KAPELOU Europe GmbH 19 22.03.24
Open the catalog to page 19CONVEYOR MODULES FOR BOXES Straight section ⟵ Non-driven / Inclined ⟶ sections PLAY VIDEO The weight of transported products - 35 kg The speed of transportation - up to 1 m/sc Folding section © KAPELOU Europe
Open the catalog to page 20PELOU EU Innovate the Future! Performance indicators Direction Transportation Capacity Generel Height Height between Floors Receiving Zones Insertion Zone Guardance Up & Down Totes 600 cycles 4.000 mm 2.500 mm 2 m Non-driven Roller Conveyor + lm Driven Conveyor 3 m Driven Roller Conveyor Fence included
Open the catalog to page 21VERTICAL CONVEYOR FOR BOXES PELOU EU Innovate the Future! 2000
Open the catalog to page 22BUFFER-SEQUENCER PRELIMINARY PREPARATION AND SORTING OF THE WAVE HIGH PRODUCTIVITY AND ACCURACY The system solves the problem of peak load of highly dynamic e-commerce warehouses, FMCG, manufactures, distributors. The uniqueness of the order storage system ensures a fully automated process of supplying trays with goods for order picking and eliminates errors in the picking process. 24/7 Works without vacations and lunches, overtime Maximum productivity at 4 tiers The number of tiers for forming order waves 1 time a year Minimal maintenance PLAY VIDEO Waves of orders are sequentially delivered...
Open the catalog to page 23CONVEYOR TECHNOLOGY - PALLETS - © KAPELOU Europe GmbH 24 22.03.24
Open the catalog to page 24MODULAR SYSTEM STRUCTURE: Loading section Intermediate section Unloading section for pallet jack 1 500 kg Maximum pallet weight 15 pallets Channel depth Each floor of the system can be assigned to a different product SKU or turnover 80 % FIFO The ratio of utilization of the volume Principle of product picking The modules are available for both tilt and non-tilt forklifts. More than 10 years Term of service
Open the catalog to page 25PALLET GRAVITY
Open the catalog to page 26PELOU EU Innovate the Future! Q PLAY VIDEO Performance indicators INCREASED EFFICIENCY AND SECURITY: ■ The Kapelou modular pallet conveyor is a reliable and durable system designed for the horizontal transport of various types of pallets, including euro pallets, industrial pallets and half pallets. ■ The conveyor consists of a strong frame and galvanized rollers 076 mm, which are easy to maintain. The rollers are driven by a single drive roller, and the drive is closed for safety. The guides are installed separately on rollers, which ensures smooth and accurate transportation of pallets. This...
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