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HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS

HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS
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HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS

Product catalog summary
Overview: Superthal™ heating modules are advanced heating solutions designed for customized furnaces and heaters. They consist of vacuum-formed ceramic fiber with integrated Kanthal® Super molybdenum disilicide (MoSi2) heating elements, offering compactness, rapid heating, and precise temperature control.
Key Features:
  • Quick temperature ramping and accurate temperature profiles.
  • Flexible units suitable for various tests and processes.
  • Long lifespan and high power concentration.
  • Easy installation and replacement.
  • Specialized units for specific applications.
Product Variants:
  • SUPERTHAL™ SHC: Half-cylinders for horizontal and vertical applications, max temperature 1550ºC (2820ºF).
  • SUPERTHAL™ SMU: Muffles for horizontal and vertical applications, max temperature 1500ºC (2730ºF).
  • SUPERTHAL™ Flat Panels: Overhead heaters with max temperature 1600ºC (2910ºF).
  • SUPERTHAL™ High-Power Reflectors: Compact heaters for high power applications, max temperature 1600ºC (2910ºF).
  • SUPERTHAL™ HT: High-temperature modules for vertical operation, max temperature 1675ºC (3045ºF).
  • SUPERTHAL™ Mini: Compact heaters for dental, medical, and research applications, max temperature 1500ºC (2730ºF).
Applications: Superthal™ modules are used in various industries including glass, ceramics, aluminum, and electronics, providing energy savings, economic benefits, and increased productivity.
Technical Information: The choice of Superthal™ modules depends on factors like ramping speed and temperature profile. Detailed technical data and dimensions are available for different module types, ensuring optimal performance for specific applications.
Service and Support: Kanthal offers comprehensive services including advice on element selection, design, simulation, and upgrading of existing systems to enhance power and reliability.
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Catalog excerpts

HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS-1

HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS SUPERTHAL™

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HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS-2

HEATING MODULE FOR CUSTOMIZED FURNACES AND HEATERS SuperthalTM heating modules consist of vacuum-formed ceramic fiber with an integral Kanthal® Super molybdenum disilicide (MoSi2) heating element. The modules are intended for use in laboratory or production furnaces/heaters, where compactness, rapid heating, accurate heating profiles and control are of utmost importance. Superthal™ is available in a variety of sizes. The standard shapes are muffles, half-cylinders, flat panels and reflectors. Tailor made modules are supplied to optimize all of your particular application. Most of our products...

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GRADES FOR DEMANDING APPLICATIONS Superthal™ program includes several design of standard modules with specific features for use in demanding applications. SUPERTHAL™ SHC Superthal™ Half-cylinders, SHC is used both for horizontal and vertical furnace applications. The SHC are specially designed to meet the requirements of each application in terms of power and dimensions. Max. operating temperature 1550ºC (2820ºF). SUPERTHAL™ SMU Superthal™ Muffles SMU is used both for horizontal and vertical furnace applications. The SMU are specially designed to meet the requirements of each application in terms...

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APPLICATIONS Superthal™ high power heating modules forms a compact modular system. This makes it easy to design compact and flexible set-ups that are easy to install and replace. The combining of modules meets the demands for accuracy, quality assurance and reliability in the system for continuous production installations. We offer infinite options due to our customized designs where demands on high temperature solutions is needed. Our products are best used by customers looking for energy savings, economic benefits, increased productivity and low maintenance. Superthal™ Mini. GLASS INDUSTRY...

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HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS-5

Superthal™ Flat panels. Superthal™ HT. ALUMINUM The Kanthal® Super program includes a wide range of products for primary aluminum production and secondary aluminum processing. For example, our products are widely used in the following applications: — Primary aluminum production — Secondary aluminum processing ELECTRONIC INDUSTRY The Kanthal® Super program offers products for the heating processes in the electronic industry. Our products are used in, for example: — Furnace for single growth crystal Si,GaAs — Diffusion cassettes — MLCC sintering — ITO sintering

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TECHNICAL INFORMATION The optimal choice in the wide range of Superthal™ modules depends on a number of factors, such as ramping speed and temperature profile. Your local Kanthal sales representative will be happy to supply you with further detailed information. Visit www.kanthal.com to find your local contact. SUPERTHAL™ MUFFLE AND HALF-CYLINDER MODULES SUPERTHAL™ MUFFLE MODULES, SMU Element temperature can reach 1550°C (2820°F) Furnace temperature can reach 1500°C (2730°F) SUPERTHAL™ HALF-CYLINDER MODULES, SHC Element temperature can reach 1600°C (2910°F) Furnace temperature can reach 1550°C...

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Technical data and dimensions for typical modules. For information of other dimensions, contact your local office www.kanthal.com/contact-us TECHNICAL DATA AND DIMENSIONS OPTIONS AND DIMENSIONS LENGTH DATA AT FURNACE TEMPERATURE: OVERALL, LT ELEMENT, L E INNER, DI VOLTAGE POWER Superthal™ Half-cylinder modules, SHC Superthal™ Muffle modules, SMU Option A

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SUPERTHAL™ FLAT PANELS For energy saving roof heater. TECHNICAL DATA Max. length Standard thickness Max. continuous operating temperature SUPERTHAL™ HIGH-POWER REFLECTORS Modular heaters for extra high power. TECHNICAL DATA Power density Element type Kanthal Super Superthal™ High-power reflector. SUPERTHAL™ MINI Compact heating at high temperatures. TECHNICAL DATA Outer diameter Power at furnace temperature 1500°C (2730°F) Element type Inner diameter Kanthal® Super

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HIGH POWER HEATING MODULES FOR CUSTOMIZED FURNACE AND HEATERS-9

SUPERTHAL™ HT Superthal™ HT modules, for vertical operation, are available in standard sizes or as specially designed heating packages with heating modules, back insulation and stainless steel casing. On request, Kanthal® can assist in calculating and manufacturing complete heating packages. Superthal™ HT is only available as half-cylinder, SHC. The tables below show examples of configurations and dimensions. TECHNICAL DATA Type Overall length Element length Element temperature Surface loading TECHNICAL DATA AND DIMENSIONS OPTIONS AND DIMENSIONS LENGTH TYPE DATA AT FURNACE TEMPERATURE: VOLTAGE...

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FOR CONTACT INFORMATION PLEASE VISIT: WWW.KANTHAL.COM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.