FIBROTHAL Handbook Heating and Insulation Systems

FIBROTHAL Heating and Insulation Systems FigI Heating modules wrth embedded Fig. 2 RAC tubes wfth embeded but Fig 3 Meondenhat II module with /ree~ heoOng l䩩ments mode of vfr&jalfy free-rodiarfng heating rodiang heating dments for a KANTHAL* oBoys for o maximum 驩lment, for a maximum l驩ment maximum lment temp驩rature of lment temp驩rature of 1150Xtemprature of\300X(2370*f)1300X (2370*f), mo'mtyfor roof (2100*F) heating ond tting fijmaces Fig 4 ROB w頯tf free-rodiattng heating lments for a maximum dment temprature of 1300X (2370*F), mainty for woff and ftoorheating Fig5 Muffles with embedded hea驹ng Fig....

Technical Data - General KF-Modules Chemical Ptopcrtics: KF-moduIes possess high rsistance to chcmicals, including most acids. with the exception of hydrofluoric acid, phosphoric acid and strong bases. Wctting with water and oil has no influence on the propcrcs of the ccramic fibers them- sclves. Aftcr drying or evaporation the thermal and physical propertics arc restored. Carc must bc taken when they arc fitted with heating cl頩ments becausc of possible corrosion- F-3/LS F-17/LS M9 F-14 Classification temp. \°C] fF)" 1260 12300) 1400 (2550) 1500 (2730) 1600 (2910) Max. cailinuous duty temprature...

Tolrances Module Dimensions The following tolrances apply to the vacuum-formed insulation with or without heating cl驩ment. Elcctrical rsistance: ± 5 % -■ I A I C C j r AandB C.with machinlnq on | [mm] (In) one surface two surfaces [mm] (in) [mm] (in) s 700 ±3 ±5 ±3 1*27.6) (±0.12) (±0.20) (±0.12) >700 >27.6) ±5 (±0.20) +5M0 I+0.20/-0.3闇» ±3 (±0.12) A c (mm] (In) I [mm] (In) 1 S 200 +4 ±3 s350 ±5 fa 7.9) (+016) (±0.12) fe'3.8» (±020) 200-350 +6 >350 ±10 (7.9-3.8) (+0.24) 013.fi) (.039) >350 -MO f><3.9 (+Q.3G, f<g. 8 FIRROJHAl panels Fig. 9 FIRROTHAL half<yl<nders A ■ ■ C B A B C [mm] (in) [mm]...

Atmosphres Furnace atmosphre Max. 訩lment temprature KANTHAL FIBROTHAL heating 驩lments heating l驩ments Remarks H, 1400°C|256(rF) 000oC0830°f> Hj increases heat luoughput of RBROTHAL 3-4 Urnes. 1200°C preoodeed <2l9°F) 11 MX precwdized (2i00°f) RBROTHAL heating modules without heating lments up to maximum duty temp魩rature N don't use dont use Entagn 1050°C precwdized (I920°F) 1050°C pnwxidized (1920°F) Pay attention to certon depositJcn! Better with gas&ghl mutile. Exoaas 1150°C pteoodUed (?100°F) 1050°C preaxKfred (1920°F) Pay attention to carton deposim! Bener with gas-Dght mutile. Sulphut appro....

Power Limitation Spcifie power Forrac module Curront [A] [9.3) 100 - [7.4) 80 - [5. fi) 60 - [3.7) 40 [1,9) 20 - 500 930 700 1290 900 1 (toC 1100 2010 1300 Fumace temprature |°C1 2370 TF) 驯ig. 12Shows for xhe yartous heatlng modale designs the maximum recommended iood in refotion to the /urnoce temprature Rulc of ITiumb To install a voltage of 230 V with a free radiating wirc (ROB, Meanderthal) an area of 1 m2 {10.8 ft2) is needed. To install a voltage of 230 V with an embedded clc-ment (FIBROTHAL) an arca of 0.25 m2 (27 ft2) is needed.

Technical Data - Standard Range Heating Modules FIBROTHAL standard heating modules are manu-factured with embedded heating elements, two prin-ciples being followed. Principle I With this method the KANTHAL A-1 heating wires (diameter < 3.5 mm (0.14 in)) are embedded in the ceramic fiber module made of F3 fiber. The maximum element temperature is 1150°C (2100°F). This design is protected by patent. For optimum heat radiation: ͕ The heating wire is made with an oval cross-section Part of the face of the heating wire is bare Օ The inside of the heating wires is largely free of ceramic fibers Panels...

Principle II With this method - used exclusively for heating tubes - a heating wire of KANTHAL A-1 (diameter 5 mm (0.20 in)) is formed to fit into a ceramic fiber module of F17 fiber with ceramic spacers. In this case the heating element lies on the surface of the insulation and is virtually free-radiating. The maximum element temperature is 1300°C (2370°F). A complete range of moulds is available for manufac-turing the standard modules. There are therefore no mould costs in this case. In the new edition of this brochure the previous voltages have been converted to the Eurovoltage (400/230 V)....

Half-Cylinders For horizontal opration the upper half shell should be designed for the pin system (for explanation see Heating Panels). The connections are designed as standard in the form of threaded bolts M8 x 75 mm (2.95 in) long on the back of the module. Other connection designs are available on request, e.g. flexible leads (see Accessories). Fig. 16 FIBROTHAL standard half-cylinders 18

Insulating Parts FIBROTHAL insulating parts are available in the same standard dimensions as the heating modules. The standard range also includes insulating end pieces which fit the outside diameters of the half-cylinders and tubes. If necessary these end pieces can also be supplied drilled to the size of the work tube. The standard thickness is 125 mm (4.92 in) or 50 mm (1.97 in); other dimensions are also available. FIBROTHAL End Piͨce Range Outside diameter [mm] (in) Thickness [mm] (in) Weight [kg] (lb) 160 (6.3) 125/50 (4.9/2.0) 0.5 (1.1) 220 (8.7) 125/50 (4.9/2.0) 0.9 (2.0) 240 (9.5) 125/50...

FIBROTHAL Insulating Blankets For compensating for module and furnace tolrances and shrinkage, dimensions: 6.35 x 300 mm (0.25 x 11.8 in) wide. Protection Tubes for Thermocouples Diameter 7/5 mm (0.28/0.20 in) x desired length, both ends open. FIBROTHAL Glue For bonding FIBROTHAL modules together. FIBROTHAL Hardener For hardening machined surfaces. FIBROTHAL Cement For patching up damaged FIBROTHAL modules. FIBROTHAL Repair Kit Consisting of: FIBROTHAL adhesive, hardener, powder, wool and felt. FIBROTHAL Mounting Fiber plug Ceramic cone Fixing pin * also both ends threated available Nut M8 "i-f...