Kane House, Swallowfield Welwyn Garden City E-mail: [email protected] The coda of practice for the installation. commissioning & servicing of gas fires and wad heaters

ANALYSER LAYOUT & FEATURES 5-6 2. BEFORE USING THE ANALYSER EVERY TIME 8-9 3. USING THE ANALYSER AND ITS FOUR BUTTONS 10-12 PRESSURE METER 7. MEASURING FLUE GASES 26 8. ANALYSER PROBLEM SOLVING 27-28 9. ANALYSER ANNUAL RECALIBRATION AND SERVICE 29

APPENDIX 1 - MAIN PARAMETERS 33-35

KANE425 Overview The KANE425 Combustion Analyser measures O2, CO, differential temperature and differential pressure. It calculates CO2, CO/CO2 ratio, losses, combustion efficiency (Nett, Gross or Condensing) & excess air. The KANE425 Combustion Analyser can measure carbon monoxide levels in ambient air - useful when a CO Alarm is triggered. It can also perform a 15 minute duration Room CO Test. The analyser has a protective rubber sleeve with a magnet for “hands–free” operation and is supplied with a flue probe with integral temperature sensor. The large display shows 4 readings at a time and...

ANALYSER LAYOUT & FEATURES Rotary Switch Battery Compartment (behind rubber sleeve) 'Battery Charging?" On/Ofl >fc Pump Send Socket for gjas leak Menu controls Particle Filb Water Trap

Temperature Connections Flue Probe Temperature (T1) Pressure Connections - Flue Probe Temperature Plug (Plugs IntoTI) be on the right hand side. Battery Charger Connection Watertrap Drain With Rubber Plug Black Connector (Plugs Into Flue Flue Probe Hose

1. BATTERIES Battery Type This analyser has been designed for use with disposable alkaline batteries or rechargeable Nickel Metal Hydride (NiMH) batteries. No other battery types are recommended. WARNING The battery charger unit must only be used when NiMH batteries are fitted. Replacing Batteries Turn over the analyser, remove its’ protective rubber sleeve and fit 4 “AA” batteries in the battery compartment. Take great care to ensure they are fitted with the correct battery polarity. Replace the battery cover and protective rubber sleeve. Switch the analyser on and check that the analyser’s...

BEFORE USING THE ANALYSER EVERY TIME: Check the water trap is empty and the particle filter is not dirty: - To empty water trap, unplug its rubber stopper and re-plug once it is empty. To change the particle filter, remove protective rubber sleeve, slide the water trap unit from the analyser, remove the particle filter from its’ spigot and replace. Reconnect the water trap unit and rubber protective sleeve. Connect the flue probe hose to the analyser’s flue gas inlet and connect the flue probe’s temperature plug to the T1 socket – check the plug’s orientation is correct - see Page 6. Position...

SAFETY WARNING This analyser extracts combustion gases that may be toxic in relatively low concentrations. These gases are exhausted from the back of the instrument. This analyser must only be used in well-ventilated locations by trained and competent persons after due consideration of all the potential hazards.

3. USING THE FOUR FUNCTION BUTTONS: Switching ON the Analyser / button to switch the unit ON . This must Press be done in fresh air to ensure that the analyser auto calibrates its’ sensors properly. When switched on, the analyser beeps twice and briefly displays battery %, fuel and pressure units. Its’ bottom line counts down from 60 until the sensors are ready to use – This normally takes 20 - 30 seconds but may take longer as sensors get older. If the analyser will not auto calibrate, its’ sensors need to be replaced or recalibrated by an authorised repair centre. If an inlet temperature probe...

Backlight & Torchlight Press / to switch the display's backlight and torchlight on and off. NOTE: Use of the backlight/torchlight increases the current drain on the batteries The analyser normally operates with the pump on. Press When the pump is switched off “---PO--" is displayed instead of the O2, CO & Ratio readings. The analyser also displays "PUMP OFF" on the top line approx every 40 seconds. NOTES: 1) The pump will not switch off if the CO reading is above 20ppm . This helps to protect the CO sensor from damage. 2) The pump will automatically switch itself off when the rotary switch is...

The top line briefly display the log number. Note: This STORE function is inhibited in normal operation if the pump is switched off. Using / Buttons / / are The function buttons below the symbols used to navigate through the menu when the rotary switch is set to MENU – See USING THE MENU, Section 5

4.1 COMBUSTION TESTS: Insert the tip of the flue probe into the centre of the flue. The readings will stabilise within 60 seconds assuming the boiler conditions are stable. The rotary switch can be used to display the following information: RATIO Display Defaults to Natural Gas on start-up. Can be changed via “Menu”. / Press Bluetooth fitted). to print a full combustion test (also sends to PC if for 2+ seconds to log a full combustion report. → Carbon Monoxide (ppm) → Carbon Dioxide (%) Oxygen (%) left after combustion. Should be 20.9% +0.1% in fresh air. → Flue temperature (oC) Inlet temperature...

Press / Bluetooth fitted). to print a full combustion test (also sends to PC if for 2+ seconds to log a full combustion report. The AUX display can be customised via MENU / SCREEN / AUX The parameters on lines 1, 2, 3 and 4 can be set independently / Press Bluetooth fitted). to print a full combustion test (also sends to PC if for 2+ seconds to log a full combustion report. The default AUX (auxillary) display is shown including pressure They remain the AUX parameters until changed by the user Viewing / printing a logged combustion test Select MENU / REPORT / COMB’N / VIEW Hold for 2+ seconds...

4.2 PRESSURE TEST Select “Prs”. The pump stops automatically. Press / to auto-zero the pressure sensor. Using the black connectors and manometer hose, connect to P1 for single pressure or P1 and P2 for differential pressure. Defaults to smoothing off on start-up. Can be changed via “Menu”. Defaults to low resolution on start-up. Can be changed via “Menu”. Defaults to mBar on start-up. Can be changed via “Menu”. Displays time to enable manually timed test / Press Bluetooth fitted). to print a full combustion test (also sends to PC if for 2+ seconds to log a full combustion report. Viewing / printing...