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Microchannel Fluid Coils

Microchannel Fluid Coils
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Microchannel Fluid Coils

Product catalog summary
Introduction
Kaltra's microchannel fluid coils are designed for closed-loop cooling and heating applications using various fluids compatible with aluminum. They are utilized in applications such as chilled water coils and gas heating.

Product Advantages
Microchannel coils provide superior thermal performance, reduced pressure drops, higher corrosion resistance, compact design, and ease of maintenance compared to traditional finned tube coils.

Design and Specifications
The heat exchangers are constructed with multiport tubes, airside fins, and manifolds, bonded using controlled-atmosphere brazing. They come in various configurations with optional protective coatings for enhanced durability.

Materials
Kaltra uses strong aluminum alloys (series 3xxx, 4xxx, 7xxx, and 9xxx) for high corrosion resistance.

Installation Guidelines
Installation requires adherence to safety standards and should be performed by trained personnel to avoid injury or equipment damage.

Maintenance
Regular maintenance is crucial for warranty validity. Kaltra provides 24/7 support for EU sites, and maintenance must follow the provided schedule.

Warranty
Kaltra offers a 24-month warranty for uncoated and a 60-month warranty for e-coated heat exchangers, contingent upon proper maintenance.

Safety
Personnel must read and understand safety instructions before handling the heat exchangers to prevent injury.

Contact Information
For support, contact Kaltra via email at [email protected] or through their hotline.
Corrosion Protection
A zinc layer is applied to aluminum alloy tubes for corrosion protection, acting as a sacrificial layer. Zinc arc spraying ensures an even coating with a strong metallic bond.

Material Composition
Silicon and magnesium in tube alloys facilitate brazing and enhance corrosion resistance. Optimized aluminum alloy compositions contribute to high strength and improved long-term corrosion resistance.

Microchannel Tube Specifications
Microchannel tubes are manufactured using direct hot extrusion and are available in various widths and thicknesses. Detailed specifications for different tube types are provided.

Fin Design
Heat exchangers can have louvered or flat fins. Louvered fins offer higher heat transfer, while flat fins are advantageous in specific applications like frosting conditions.

Manifolds and Fluid Connections
Manifolds are made from specific aluminum alloys for performance and corrosion resistance. Various connection types and orientations are available.

Protective Coatings
Protective coatings like e-coating and TCP-coating are recommended for aggressive environments. E-coating ensures uniform coverage and high corrosion resistance.

Conclusion
Electrocoating offers high corrosion protection, uniform coating, eco-friendliness, and aesthetic quality.
Trivalent Chromium Process Coating
TCP conversion coating passivates aluminum alloys, providing corrosion protection. It is non-toxic and complies with RoHS requirements, offering significant corrosion resistance.

Application Procedure
  • Remove pollutants by rinsing and degreasing.
  • Immerse in a desmutting bath.
  • Form TCP coating by immersion.
  • Post-treatment and drying.
  • Rinse in deionized water after each step.
Microchannel Coils Design and Handling
Microchannel coils can be configured in galvanized steel casings and bent on-site. They are supplied in airtight, reinforced wooden crates.

Storage and Transportation
  • Store indoors in a dry, clean environment.
  • Maintain vertical storage position.
  • Ensure heat exchangers are free of fluids and protected with caps.
Installation and Mounting
  • Ensure airtight assembly and allow for thermal expansion.
  • Use rubber/plastic bands to minimize vibration and corrosion.
  • Install with attention to coil orientation and fan placement.
Vibration and Bending
Vibrations should not exceed specified limits. Bending procedures should follow guidelines to avoid coil damage.
Specifications and Requirements
  • Process fluids must be free of air, gases, and solid contaminants.
  • Fluid velocity should not exceed 1.5m/s.
  • Filtration is recommended with a sieve size of 0.25mm or less.
  • Fluid pH should be between 6.0 and 8.5.
  • Corrosion inhibitors and zincating pre-treatment are recommended.

Installation and Safety Precautions
  • Do not exceed design pressure to avoid explosive discharge.
  • Pressure testing should be conducted by qualified personnel.

Maintenance Procedures
  • Regular cleaning is essential. Use soft brushes or vacuum cleaners.
  • Maintenance should be performed every 6 to 12 months.
  • Check for vibrations, mechanical damages, corrosion, and leaks regularly.

Repair Guidelines
  • Field repair kits are available for leaks.
  • Follow detailed steps for repairing leaks.

Software and Services
  • MCHE selection software assists in selecting suitable heat exchangers.
  • Kaltra offers engineering services for configuration and documentation.

Contact Information
Kaltra GmbH, Viktualienmarkt 8, 80331 Munich, Germany. Email: [email protected], Phone: +49(0)911 715 32021.
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Catalog excerpts

Microchannel Fluid Coils-1

Microchannel Fluid Coils HEAT EXCHANGERS FOR COOLING AND HEATING DESIGN AND SPECIFICATIONS INSTALLATION GUIDELINES MAINTENANCE TECHNICAL MANUAL ENGLISH SPECIAL FLUIDS

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Microchannel Fluid Coils-2

MICROCHANNEL FLUID COILS CUSTOMER SERVICES Maintenance and Warranty As standard, Kaltra guarantees heat exchangers for a period of 24 months uncoated and 60 months e-coated, variations tailored to suit product and application are also available; please contact Kaltra for full terms and details. For a free quotation contact Kaltra or your local sales engineer. All Kaltra products are designed in accordance with European and international standards and norms. Warranty cover is not a substitute for maintenance. Warranty cover is conditional to maintenance being carried out in accordance with the...

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Microchannel Fluid Coils-3

MICROCHANNEL FLUID COILS SAFETY The information contained in this manual is critical to correct installation and maintenance of heat exchangers and should be read by all persons responsible for the procedures mentioned above. Heat exchangers have been designed and manufactured to meet international safety standards, but care must be taken if you are to obtain the best results. Installation and maintenance work on heat exchangers should be undertaken by competent and trained personnel in accordance with local relevant standards and codes of practice. Improperly installed, adjusted or altered equipment...

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Microchannel Fluid Coils-4

MICROCHANNEL FLUID COILS Flat Fins Louvered Fins Manifolds Fluid Connections Connection Location Connection Type Connection Orientation Mountings and Fixtures Protective Coatings Epoxy Electrophoretic Coating Trivalent Chromium Process Coating Bending Casings and Assemblies Mounting Airtightness Thermal Expansion Vibrations and Stresses Connecting To Pipework Bending Procedure Fluid Circuit Requirements Fluid Velocity Filtration Process Fluid Requirements

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Microchannel Fluid Coils-5

MICROCHANNEL FLUID COILS INTRODUCTION Purpose of Present Manual The purpose of the present manual is to guide engineers through the selection process of microchannel fluid coils subject to application, operating and environmental requirements and conditions. The manual provides Kaltra customers with recommendations for coil installation, operating parameters, maintenance, and troubleshooting. The development and improvement of Kaltra microchannel heat exchanger products are continuous, and the information in the present manual may not be up to date. Please check the current position with Kaltra....

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Microchannel Fluid Coils-6

MICROCHANNEL FLUID COILS The product label identifies the product and provides essential information about the product and its use, including design specification, internal coil volume, design pressure and temperature. The product label is affixed to one of the heat exchanger manifolds. MCHE Application Tube arrangement Fluid coil Tube width Tube thickness Number of tube ports Manifold diameter Manufacturer S/N: Manufacturing date: Refrigerant type(s): Internal volume: Design pressure: Design temperature: Viktualienmarkt 8 • 80331 • München • Deutschland www.kaltra.com • [email protected] Product...

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Microchannel Fluid Coils-7

MICROCHANNEL FLUID COILS HEAT EXCHANGER DESIGN Microchannel coil is designed with the fluid inlet and outlet round tube manifolds and flat multiport tubes extending between them, and airside fins of louvered or flat design. Components of the coil are metallurgically bonded together using controlled-atmosphere brazing (CAB) furnace. Depending on application requirements, design engineers may pick up the suitable flat-tube size and configuration, manifold diameter and wall thickness, type of airside fins, fluid connections, type and location of mountings. Protective anti-corrosion surface coatings,...

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Microchannel Fluid Coils-8

MICROCHANNEL FLUID COILS General specifications Property Tube width Tube spacing Manifold diameters Design pressure Burst pressure FLAT / LOUVERED Process fluids WATER / GLYCOLS / OILS / SPECIAL Protective coatings NONE / E-COATING / TCP-COATING Materials Material properties are crucial for heat exchanger durability and corrosion resistance, especially when it comes to operating in aggressive atmospheres like highly-polluted industrial and urban areas, coastal zones, and other corrosive environments. To achieve the highest product performances, Kaltra uses aluminum alloys and clads of series...

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Microchannel Fluid Coils-9

MICROCHANNEL FLUID COILS Microchannel Tubes Heat exchangers can be configured and manufactured with flat microchannel tubes - also referred to as multiport extrusion (MPE) tubes - of different widths, geometry, port quantity, and port sizes, depending on customer requirements, fluid type, and performance demands. Standard or long-life aluminum alloys are the materials for microchannel tubes used in the manufacturing of Kaltra heat exchangers. High manganese-containing, zinc-coated long-life alloys exhibit excellent corrosion properties thanks to the formation of dense band of precipitates (DBP)....

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Microchannel Fluid Coils-10

MICROCHANNEL FLUID COILS Louvered Fins The louvered fins enhance the heat transfer by providing multiple flat-plate leading edges with their associated high values of heat transfer coefficient. Louvered fins enhance heat transfer by a factor of 2 to 3 compared with equivalent flat surfaces. The louvers have the further advantage that the enhancement of heat transfer is gained without a significant increase in flow resistance. In louvered fins, fin height, louver angle, number of louvers, louver pitch and fin geometry as a whole are selected for an optimum balance of heat transfer and air resistance....

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Microchannel Fluid Coils-11

MICROCHANNEL FLUID COILS Manifold specifications - fluid coils Code Tube diameter Wall thickness LOW PRESSURE / MEDIUM PRESSURE HIGH PRESSURE Sectional view HIGH PRESSURE UNIVERSAL / HIGH PRESSURE UNIVERSAL / HIGH PRESSURE Fluid Connections Coils can be configured with fluid connections of different types: copper connections for soldering, flanged, grooved, and threaded stainless steel or carbon steel connections, and aluminum connections. Connection geometry, length, diameter, and location on the coil manifolds are to the customer specification. Connection Location Fluid connections can be located...

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