RKS 451 H - Semi automatic high performance sawing machine

Product catalog summary

Circular Saws for Straight Cuts

Overview:
This document provides detailed information on the RKS 451 and KMR 100 AP circular sawing machines, designed for high precision straight cuts in steel and aluminum. These machines offer flexible custom sawing solutions with both semi and fully automatic versions available.

RKS 451 Series:
The RKS 451 series is engineered for high production sawing with a focus on rectangular cuts. It features a compact construction with a vertical clamping vice, long-stroke clamping cylinder, and high automation levels. The series supports a maximum working range of 150 mm in diameter and includes models RKS 451 H (semi-automatic) and RKS 451 NA (fully automatic).

Key Features:

Heavy-duty gearbox with hardened gears.
Infinitely variable pressure stroke limitation (OMNIPREST®).
Precise material feed positioning via ball screw spindle.
Automatic material feed sorting and rapid return stroke.
Easy programming with Windows-based touch screen interface.

Technical Specifications:

Saw blade diameter: 400/450 mm.
Drive capacity: 3/5 kW standard, optional up to 9.2 kW.
Cutting speeds: Up to 900 m/min.
Dimensions: RKS 451 H - 920 x 2,200 x 2,100 mm; RKS 451 NA - 2,730 x 2,200 x 2,100 mm.
Weight: RKS 451 H - 1,220 kg; RKS 451 NA - 2,020 kg.

KMR 100 AP:
The KMR 100 AP is designed for straight cutting with HSS or TCT sawblades. It is robustly constructed for high-level production cuts of solid materials.

Key Features:

Safe workpiece clamping with vertical and horizontal clamps.
Long sawblade service life due to retraction feature.
Easy programming via PLC.

Technical Specifications:

Saw blade diameter: 360 x 2.6 mm.
Drive capacity: 11 kW.
Cutting speeds: 20 - 150 m/min.
Dimensions: 9,400 x 2,550 x 1,750 mm.
Weight: 2,000 kg.

Additional Equipment:
Both machines offer optional equipment such as chip conveyors, coolant systems, and material feed magazines to enhance functionality and efficiency.

Conclusion:
The RKS 451 and KMR 100 AP machines provide advanced solutions for precise and efficient sawing operations, suitable for various industrial applications. Their design incorporates modern sawing technology and offers extensive customization options to meet specific production needs.

Catalog excerpts

RKS 451 H - Semi automatic high performance sawing machine-1

Flexible custom sawing solutions ■ Circular saws for steel and aluminium ● Circular saw for straight cuts RKS - KMR ■ Band saws for steel and aluminium Systems for steel construction/service centers ■ Circular/band sawing machines ■ Drilling machines for steel sections ■ Plate processing centres ■ Coping robot ■ Punching/shearing lines >

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RKS 451 H - Semi automatic high performance sawing machine-2

Heavy duty gearbox with hardened and ground helical gearsInfinitely variable pressure stroke limitation OMNIPREST > for thin-walled tubesPrecise positioning of material feed gripper by ball screw spindle >

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PRECISE RECTANGULAR CUTS | 2 3 Principle characteristics of RKS RKS circular sawing machines work upon the proven KALTENBACH principle of the ֓upstroking saw- blade. Thus makes the saw table freely accessible from the front and enables the permanent clamping of the workpiece from both sides. The saw unit is mounted below the saw table and carried in wear resisting pivot bearings.Especially developed for rectan-gular cuts RKS is available in two versions:semi automatic RKS 451 H fully automatic RKS 451 NAThe semi automatic model can be fitted with a length measuring system or integrated into a...

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RKS 451 H - Semi automatic high performance sawing machine-4

Data entry All RKS 451 NA operating and programming steps are effected via PROFICUT graphic user surface unter Windows with touch screen monitor. Network connection (Win 98/2000/NT) is possible. 10,000 part records in 99 pro-grams CSV files onto the hard drive. Files are editible with the spread sheet programs Entry of part measurements on the graphically displayed part EXCEL or LOTUS Display I mport/Export possible via network Machine operation keys Part database module (Option) Graphical display of cross-section and workpiece shapes Saving of saw parts under a part ID number Advance calculation...

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KMR 100 AP was especially deve-loped for straight cutting purposes and can be equipped with HSS or TCT sawblades due to its wide range of revolutions.A robust construction as well as the heavy gearbox make this machine particularly suited to high level pro- duction cuts of solid material. Principle features Safe workpiece clamping Long sawblade service life vertical and horizontal clamp for workpiece clamping on both sides of the sawblade due to sawblade retraction Easy programming by PLC Central pre-adjustment according to material width >

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KMR 100 AP: EQUIPMENT + TECHNICAL DATA | 6 7 > Cutting range KMR 100 APmm20 - 100mm20 - 80Technical dataKMR 100 APSawblade ֘mm360 x 2.6 Drive capacity StandardkW11 Cutting speeds frequency controlled m/min20 - 150Sawblade feed (infinitely variable)Rapid return stroke mm/min mm/min 2,100 6,000Cut-off length (pre-selectable)mm10 - 300Infeed system Advance stroke speed Return stroke speed Bar lengths Storage widthm/minm/minmm mm601002,000 - 6,2001,000Dimensions (l x w x h)mm9,400 x 2,550 x 1,750Weight (without accessories)kg2,000Additional equipmentKMR 100 APChip conveyor / Tiltable chip waggon...

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THE KALTENBACH RANGE Semi-/fully automatic circular sawing machines for metal and non-ferrous materialsSemi-/fully automatic bandsawing machines for solid material, profiles and structural sections Structural drilling machines Circular saw for structural sectionsCoping robots Kaltenbach 2007 ɢ֠ Kaltenbach reserves the right to alter specifications without further notice ■ Printed in Germany 09/2007 Punching/Shearing linesPlate processing centres Hans Kaltenbach Maschinenfabrik GmbH + Co. KG Postfach 17 40 ■ D-79507 LrrachTel.: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477 [email protected]...

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