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KBR High-Performance Production Bandsaws

KBR High-Performance Production Bandsaws

KBR High-Performance Production Bandsaws

Product catalog summary
Overview: The document provides detailed information about the KBR series high-performance production bandsaws designed for cutting steel. These bandsaws are characterized by their modern design, superior build quality, and efficient cutting capabilities.
Specifications: The KBR bandsaws are available in three different capacities: KBR 371, KBR 460, and KBR 550, each with options for semi-automatic and automatic versions. They feature a dual-column layout, frequency-regulated band speed, and carbide band guides for precision cutting. The bandsaws support band dimensions ranging from 5,920 x 41 x 1.3 mm to 7,820 x 54 x 1.6 mm, with drive capacities up to 15 kW.
Key Features:
  • Hydraulic vertical and horizontal double vices for secure material clamping.
  • Automatic band deflection monitoring and chip removal systems.
  • Infinitely adjustable saw band feed and cutting pressure control.
  • Linear guide technology for precision and low maintenance.
  • STS bandwheel drive system for vibration-free sawing.
  • Material feed unit with NC control for precise cut-off lengths.
Procedures and Operation: The bandsaws are equipped with a touchscreen interface running PROFICUT software for easy setup, operation, and programming. The software allows for network connectivity, graphic input of part dimensions, and CNC calculation of speeds and feeds based on material groups.
Options and Accessories: The bandsaws can be fitted with various optional features such as a hydraulic vertical vice, coolant systems, chip conveyors, and band deflection monitors. They also offer automatic feed/cutting pressure control and frequency-regulated drives.
Technical Data: The document includes detailed technical specifications for each model, including dimensions, weight, working height, and cutting speeds. The bandsaws are designed to handle material lengths up to 9,999 mm with a minimum remnant length of 30 mm in automatic mode.
Conclusion: The KBR series bandsaws are designed for high-performance, precision cutting in steel production environments. They offer a range of features and options to enhance productivity and material utilization, making them suitable for various industrial applications.
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Catalog excerpts

KBR High-Performance Production Bandsaws-1

Bandsaws for Steel KBR High-Performance Production Bandsaws

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KBR High-Performance Production Bandsaws-2

Hydraulic vertical vice (option) and horizontal double vice for cutting layers and bundles. A minimum bar remnant of 30 mm in automatic enhances material utilization. Band deflection monitor (option): Automatic monitoring of the sawband path. KBR series high-performance bandsaws combine modern, efficient design elements with superior build quality. The rigid, dual-column layout and permanent band incline permits efficient, close-tolerance cutting of sections and solids, layers and bundles. KBR-decisive advantages for the user: . Infinitely variable, frequency-regulated band speed, enhances cut...

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KBR High-Performance Production Bandsaws-3

Full enclosure housing High degree of safety during operation with easy access for band exchange and maintenance work. Available in three different capacities – in semi-auto and auto versions, the KBR series offers the ideal sawing solution for any application. KBR technology is designed to extract the very best from both bimetal and carbide bands.

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KBR High-Performance Production Bandsaws-4

Setting of trim length via laser barrier. Chip removal brush . Efficient chip removal via independently driven chip brush Horizontal vice Safe material clamping by horizontal vice with adjustable clamping pressure. Saw band feed Saw band feed is infinitely adjustable from the operator control panel: either constant feed rate (e.g. for solid material) or constant cutting force (e.g. for sections/tubes). Electro-hydraulic monitoring of feed rate/cutting pressure adapts to the combination of material, cutting speed and saw band geometry. Simple machine setup and operation. KBR High-Performance Production...

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KBR High-Performance Production Bandsaws-5

Linear guide technology Pre-tensioned and backlash-free linear bearings ensure precision movements. Kaltenbach uses this technology in all essential units like the saw frame, vices, material feed gripper and sawband guide. Linear guides offer decisive advantages compared with round columns: . No backlash . Low maintenance . Precision . High degree of rigidity . No slip-stick Sawband drive The sawband drive via a frequencycontrolled motor ensures maximum performance at the sawband. The cutting speed may be infinitely adjusted at the operator control panel. The conical spur gear guarantees minimum...

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KBR High-Performance Production Bandsaws-6

KBR High-Performance Production Bandsaws Material Pre-Storage and Outfeed Sorting Systems KBR Automatic bandsaws can optionally be fitted with an output gripper and sorting system (ABG). The output gripper clamps the part during the cut and afterwards removes it from the cutting zone. Trim cuts and remnants are automatically sorted from good parts. Good parts are deposited into preprogrammed bin or stillage locations (bins/stillages supplied by customer) All setup, operation and programming on KBR machines is via a touchscreen using PROFICUT software running in MS-WINDOWS. PROFICUT Main Features:...

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KBR High-Performance Production Bandsaws-7

¡ Standard Option Not available Technical Data KBR 371 H / KBR 371 NA / KBR 371 NA ABG KBR 460 H / KBR 460 NA / KBR 460 NA ABG KBR 550 H / KBR 550 NA / KBR 550 NA ABG Band dimensions mm 5.920 x 41 x 1, 3 7.470 x 54 x 1,3 7.820 x 54 x 1,6 Drive capacity - Standard - optional kW 5,5 9,2 7,5 15,0 9,2 15,0 Cutting speeds infinitely variable - Standard - optional m/min 15 - 120 10 - 70 / 20 - 200 15 - 120 10 - 70 / 20 - 200 15 - 120 10 - 70 / 20 - 200 Materialnachschub (NA / NA ABG) - single stroke - multiple stroke max. mm 10 - 760 9.999 10 - 760 9.999 10 - 760 9.999 Remnant length - single stroke...

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KBR High-Performance Production Bandsaws-8

Robotic Coping Machines Band- and Circular- Sawing Machines Drilling Machines Measuring Systems Transport Systems Contour Marking Punching/Shearing Machines Plate Processing Centers Kaltenbach GmbH + Co. KG Postfach 17 40 D-79507 Lörrach Blasiring 4 D-79539 Lörrach Tel.: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477 [email protected] www.kaltenbach.com KALTENBACH Metall Working Systems: The Full Range. In addition to an standard extensive programm KALTENBACH offers special solutions for metal working. Ask for our brochure as well as any additional information you might require.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.