Powerful solutions – passionate people High performance KALTENBACH Shotblast and Painting Systems

REQUIREMENTS MAY CHANGE WITH TIME. BUT REAL QUALITY IS ALWAYS UP-TO-DATE. Over 125 years. A COMPANY at her best age. Processing materials, sawing or drilling, welding or burning them, one is not working just for the moment, but rather creating for the future. Whilst processing such durable materials, one is relying on a long-term partnership. We provide high-quality and powerful machines, which provide you with reliability in production – and reliable people, who will support you with long-term assurance. 2 Lasting values have a long tradition at KALTENBACH. More than 125 years of experience...

Product portfolio The scope of the Kaltenbach product portfolio is vertical and horizontal. In addition to band sawing machines, plate processing centres, profile drilling machines, coping and welding robots, punching and shearing systems, Kaltenbach also manufactures circular sawing machines, shotblast systems and painting machines. With this product portfolio, KALTENBACH acts as a system provider to offer its clients customised solutions. Our high performance machines, together with over 125 years of accumulated knowledge and high quality consulting, help KALTENBACH’s customers improve productivity...

ShotBlast systems Rust. Mill scale. Impurities. Before steel is fit to be processed it has to be cleaned (read: shotblasted). This is carried out by hurling shot, like small metal balls or cut wire, against the product at a velocity of approximately 80 Mtr/s. Besides cleaning plates or profiles more and more companies are also shotblasting welded constructions. In this way they optimize the result even after fabrication. KALTENBACH has the right solution for both possibilities. SPRINT SERIES Cost effective shotblast systems for cleaning plates, profiles and tubes. ARATHON SERIES M The Long Distance...

22 mm thick triple layer housing for high stability, high resistance to wear and bolted for easy exchange. The Sprint is the standard model and is ideally suited for shotblasting steel plating, profiles and tubes. The turbines are placed perpendicular to the transport direction of the conveyor to achieve the highest quality of cleaning. The Sprint range pays for itself when you have an annual shotblasting requirement of up to 20,000 tonnes. The Sprint range of machinery pays for the initial investment quickly, even if you are not running 5 day 3 shift operations at present. The Sprint machine...

Feed Variants SPRINT 1504 | 1506 | 2506 | 3008 The modular construction of the Sprint makes all four installation variants possible without additional costs and adjustments. Material to be processed Material in processing Processed material Right hand feed - elevator left Left hand feed - elevator left Right hand feed - elevator right Left hand feed - elevator right

Automatic brush blow-off system positioned behind the blaster for removing abrasive from plates and out of profiles. Consisting single frame construction in which baffle plate/screw conveyor, rotating brush and cross stream ventilator are integrated. Frame adjustable in 5 mm steps and designed for continuous operation under high production demands. To clean short pieces such as flame cut metal parts or tubes a high pressure fan integrated into a frame can be added to the blaster. Adjustable in height to the material for achieving optimal cleaning result. Automatic height adjustment for the brush-/blow...

marathon 1506 | 2506 | 3008 | 4008 The long distance runner Bild fehlt Machines with entrance dimensions starting from 2500 mm upwards are standard equipped with measuring systems of the material width (1), in combination with adjustable turbines (2). Designed for more heavy duty work, the Marathon range is ideal for higher conveyor speeds and heavier loads. It is typically used by larger steel traders or steel constructors working multiple shifts as well as rolling mills and plate steel users. If the standard triple casing is not sturdy enough, we have the option to build with extra thick manganese...

For processing heavy, thin and short materials the machine can be equipped with short roller distances frequency inverters as well as abrasive volume control. A shotblast machine needs to be refilled frequently with new abrasive to maintain an optimal operating mix of abrasive to guarantee the perfect cleaning effect. The automatic Kaltenbach refilling system is monitoring the filling level of the abrasive container of the machine and feeding additional abrasive out of a separate container when required. Automatic brush/blow-off system positioned behind the blaster for removing abrasive from...

triathlon 1508 | 3010 | 3010 HD Blasting in 3-Dimensional space An additional slide at the inlet and outlet side of the machine enables processing of variable material heights. The Triathlon is designed for shotblasting steel constructions. Its turbines are arranged diagonally to the direction of passage to ensure it reaches all angles and crevices of the construction. The Kaltenbach Triathlon machines come complete with a roller conveyor. The parts to be shotblasted must be suitable for transport by the roller conveyor or should be specially prepared, possibly by means of an auxiliary support....

A shotblast machine needs to be refilled frequently with new abrasive to maintain optimal operating mix of abrasive to guarantee the perfect cleaning effect. The automatic Kaltenbach refilling system is monitoring the filling level of the abrasive container of the machine and feeding additional abrasive out of a separate container when required. Automatic brush/blow-off system positioned behind the blaster for removing abrasive from plates and from sections. Consisting single frame construction in which baffle plate/ screw conveyor, rotating brush and cross stream ventilator are integrated. Frame...

System Integration Customized solutions The total design consultancy constructed to meet your individual needs Listening to our customer needs within the different industry fields during our years of existence, contributes to the fact that Kaltenbach specialises in total system integration. As our customer, you will discover our experience, knowledge and consultancy created together, present the most efficient production process especially in the field of steel stockholding and steel fabrication. We understand the different needs and market approaches and therefore the demands in respect of different...