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Kalmar RTG smartpower

Kalmar RTG smartpower
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Kalmar RTG smartpower

Product catalog summary
Introduction
The document introduces the e-one2 family of all-electric rubber-tyred gantry cranes (RTGs) by Kalmar, highlighting their evolution from the original e-one model. The e-one2 series is designed to meet changing industry demands with advanced technology and innovative features.

Product Variants
  • E-One2 RTG: Offers high performance with minimal energy consumption, featuring optional Variable Speed Generator (VSG) technology.
  • E-One2 Hybrid RTG: Enhances performance by using energy storage to utilize regenerative energy during hoisting.
  • E-One2 SmartPower RTG: Balances energy consumption and productivity through intelligent power management.
  • E-One2 Zero Emission RTG: Eliminates diesel emissions, engine noise, and hydraulic oils, promoting a greener environment.

Performance and Efficiency
The e-one2 RTGs are designed to meet environmental standards without compromising productivity or cost efficiency. They feature a maintenance interval of 1,000 hours, the longest in the industry. The VSG and hybrid packages offer significant fuel savings and reduced emissions.

Safety Features
The e-one2 series includes advanced safety features such as a Fail-safe PLC compliant with EN 954-1, ensuring a safe working environment. The new EE-House layout and noise reduction measures further enhance safety and operator comfort.

Environmental Impact
The e-one2 RTGs are equipped with all-electric components, reducing environmental impact. The Zero Emission model significantly cuts emissions, even when accounting for power plant emissions.

Innovations and Maintenance
Innovative features include an intelligent auxiliary load control system, improved lightweight spreader design, and a modular, all-electric concept that reduces maintenance needs. The RTGs are designed for easy maintenance with fewer points requiring attention.

Training and Support
Kalmar provides comprehensive training for operators and service personnel, including simulator training to enhance safety and efficiency. A global service network ensures quick delivery of spare parts and reliable fleet management services.

Conclusion
The e-one2 family represents a commitment to innovation, safety, and environmental responsibility, offering advanced solutions for cargo handling with a focus on reducing operational costs and environmental impact.
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Catalog excerpts

Kalmar RTG smartpower-1

because our tomorrow needs leaders

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Kalmar RTG smartpower-3

– save energy and be safe First we introduced the E-One, the all-electric Rubber Tyred Gantry Crane (RTG) which quickly became the industry’s favourite. Then we improved it with several quality and safety features, and the greener E-One2 was born. But we constantly push ourselves forward, because you deserve the best that technology and innovative thinking can provide. As the challenges are constantly changing and new requirements are being imposed, we now give you the E-One2 family. E-One2 RTG: providing unrivaled performance at minimum energy consumption, optionally featuring VSG technology....

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Kalmar RTG smartpower-4

E-One2 RTG LOWER FUEL CONSUMPTION loads, such as air conditioning and working lights, are powered continuously. When compared to conventional RT Gs consuming around 21 litres per hour, CO2 emissions are reduced by 100.000 kg/year (assuming 4.000 operating hours/ year). Other emissions are also reduced accordingly. Fuel savings of up to 45%. The E-One2 provides fuel savings of up to 60% compared to conventional RTGs by combining our Variable Speed Generator, system and the optional hybrid package. Combined with the array of energy-saving features found on the E-One+, this puts an unbeatable cost-saving...

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Kalmar RTG smartpower-5

E-One2 Zero Emission RTG E-One2 Zero Emission incorporates an electric power system that produces no diesel emissions or engine noise to impact the surrounding environment. The regenerated power of the RTG is returned to the power system, further reducing overall power consumption. Additionally, high-end power electronics are utilised for lower energy consumption without compromising performance. While providing superior performance, the design of the E-One2 Zero Emission has eliminated the need for hydraulic oil, which greatly reduces the environmental load. LESS COST, MORE PRODUCTIVITY E-One2...

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Kalmar RTG smartpower-6

Performance at a new level The E-One2 family is equipped with an all-electric trolley, wheel turning and spreader. It is an all-electric concept without the need for hydraulics. This means that parts are easy to access, and fewer components require maintenance than ever before. The E-One2‘s modular design means it can be tailored to a suitable solution for each customer’s needs, optimising energy consumption. A maintenance interval of 1.000 hours for both crane and optionally for the engine is by far the longest in the industry. NEW INTELLIGENT AUXILIARY LOAD CONTROL The E-One2’s new automatic...

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Kalmar RTG smartpower-7

Simulator training also helps find suitable new operators and provides retraining opportunities for existing operators – for example in safe and energy efficient operation. This allows the continuous improvement of your operators’ skills and safeguards productivity. Learning without downtime. IMPROVED LIGHTWEIGHT SPREADER Getting the right ratio between lifting capacity and weight is one of the real challenges in spreader design. The E-One2 is fitted with an all-electric spreader manufactured by Bromma, which has been further improved. The spreader’s reeved-in design is now 2.000 kg lighter than...

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Kalmar RTG smartpower-9

Safety is always our priority Kalmar was the first RTG manufacturer to give operators and technicians complete access to the cabin and trolley via stairs. Never content with ‘safe enough’ we are constantly improving the standard safety features of our portfolio. Safety is an essential part of your productivity. NEW FAIL-SAFE PLC The new Fail-Safe PLC in the E-One2 brings enhanced functional safety improvements. We identified the safety hazards associated with RTGs and analysed them thoroughly. The new safeguards were developed to fulfil category 3 safety requirements according to the EN 954-1...

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Kalmar RTG smartpower-10

Intelligence for a greener tomorrow In the E-One2 we have combined our ecological thinking and use of innovations with high productivity. The package of proven all-electric components boosts overall performance and helps you to reduce your impact on the local and global environment. Uncompromisingly green. SMOOTH AND ECOLOGICAL SHIPMENT With our new, environmentally efficient shipment methods, we are able to transport double the number of RTGs in the same shipment. This is made possible by shipping cranes fully erected in narrow mode with their span reduced for transportation. The process is...

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Kalmar RTG smartpower-11

We are at your service TRAINING FLEET MANAGEMENT Our operator and service training is included with every RTG and combines both theory and practice under skilled supervision. Your mechanics can participate in the assembly of the crane to gain valuable hands-on experience. We provide several additional training packages either on-site or at our training facilities, including the option to hire an experienced operator for an agreed period of time to train your operators and maintenance personnel. We offer complete fleet management services to meet your particular handling requirements. Our services...

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Kalmar RTG smartpower-12

Cargotec improves the efficiency of cargo flows by offering solutions for the loading and unloading of goods on land and at sea – wherever cargo is on the move. Cargotec’s main daughter brands for cargo handling are Hiab, Kalmar and MacGregor. In addition, Cargotec’s global network offers extensive services that ensure the continuous and reliable performance of equipment. www.cargotec.com Cargotec Finland Oy, Kalmar Industries Valmetinkatu 5, P.O. Box 387 FI-33101 Tampere Finland tel. +358 3 265 8111 fax +358 3 265 8201 www.kalmarind.com Global presence and local service bring our solutions closer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.