Oil free compressor

Oil free compressor
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Oil free compressor

Product catalog summary
Overview: The document provides comprehensive details on oil-free compressors, highlighting their specifications, applications, and accessory options. These compressors are manufactured in a certified workshop and comply with the High Pressure Gas Control Law (HPGCL).
Specifications: The compressors are designed for reliability and economical operation, featuring a Building Block System for easy assembly and maintenance. They cover a wide capacity range from 3.7kW to 730kW and are made from high-quality materials. Specific models are detailed with cylinder bore sizes, stroke lengths, rpm, piston displacement, motor power, and cooling water requirements.
Applications: These compressors are suitable for various industries, including PET bottle blowing, electronics, biogas, chemical, pharmaceutical, food, petrochemical, energy, power plants, and medical equipment.
Key Features: Advanced sealing systems, high-quality piston rods, efficient cooling systems, dual control systems, and forced lubrication for larger models are highlighted as key features.
Certifications: The compressors have multiple governmental certifications, ensuring compliance with safety and performance standards. They are tested according to HPGCL requirements and hold ISO9001 and ISO14001 accreditation.
Accessories: Standard accessories include unloader devices, suction filters, intercoolers, and safety devices. Optional accessories include V-belts, motor pulleys, and control panels. Additional accessories such as toolboxes and spare parts are also available.
Enquiry Guidelines: The document advises checking application purposes, environmental and operational conditions, applicable laws, gas analysis, and other technical requirements before making an enquiry.
Figures and Models: Illustrations of different compressor types, including vertical, single and double-acting, and multi-stage compressors, are provided with dimensions and weight specifications.
Scope of Supply: Includes foundation, installation, piping, wiring, and joint site attendance.
Quality Requirements: Various conditions required for quality assurance are outlined.
Documentation and Drawings: A list of necessary documents and drawings to be presented is included.
Contact Information: Contact details for the head office, branches, and service center in Japan are provided.
Product Line: The product line includes oil-free compressors, lubricating compressors, special high-pressure compressors, oil-less H2 gas compressors, gas collecting and refining equipment, heat exchangers, pressure vessels, and textile machinery.
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Catalog excerpts

Oil free compressor-1

Applying new technology to meet the demand of diversification and advancement

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Oil free compressor-2

Oil-Free Compressor CONTRIBUTING TO THE WORLD AND LOOKING INTO THE FUTURE WITH THE LATEST TECHNOLOGY Medium and High Pressure Oil-Free Compressor Many High References • Developed by our long years of experiences in compressor manufacturing, backed up by modern technologies and our recent integrated research works. • Fabricated by the governmentally certified workshop of our company, officially entitled to test and fabricate high-pressure gas handling installations for advanced and diversified technological needs. Our company has facilities to take up complete works, including design, fabrication,...

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Oil free compressor-3

FEATURES High reliability: Fabricated by using only high quality materials after repeated tests against corrosion and abrasion. Our excellent manufacturing facilities, supported by modern technologies and first class quality controls system, guarantee highly stabilized performance for long-term compressor operation. Economical overall operation guaranteed by simplified operation and maintenance systems: For that purpose, not only our patented Dual Control System but also our Multiple operation control system and integrated control system enable simplified selection of optimum operational conditions,...

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Oil free compressor-4

Oil-Free Compressor •Cylinder head Independent sealings are provided for both gas and cooling water sides. There is no leakage of gas and cooling water under such system. •Suction and discharge valves Both are guideless type and are perfectly treated against both corrosion and abrasion. •Rod packing Packing elements made of special carbon or TFE (tetrafluoroethylene), composite are located one above the other in a gland holder. The gland holder is so designed that cylinder pressure can be used as a pilot pressure to press the packing. Elements from the backside against the piston rod. Because...

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Oil free compressor-5

•Rider ring Rider ring made of special carbon or TFE composite is used. Both have long life, and in particular, endless type is for longer time of service, since this type is not affected by backpressure. •Piston ring Piston ring made of special carbon or TFE composite is used. Both have excellent property against leakage and abrasion, and have twice as much of life of our previous type.

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Oil free compressor-6

Oil-Free Compressor ROD PACKING KEEPS STABILIZED PERFORMANCE FOR LONG-TERM OPERATION ROD PACKING ASSEMBLY • acking holder is so made that it takes cylinder pressure P to the backside of rod packing, to utilize cylinder pressure s pilot pressure for rod packing. Thanks to the excellent self-sealing effect of this patented system, there is almost no possibility of gas leakage. Grand liner Holder packing Packing holder Rod packing(3p) Rod packing(6p) Grand washer Packing holder Rod packing(3p) Rod packing(6p) Stud bolt Grand washer Grand spacer Grand retainer Nut • od packing is made by fastening...

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Oil free compressor-7

4 TYPES OF ROD PACKING ARRANGEMENT Type 1 APPLICATION Instrument air Inert gas Rod packing Oil wiper ring Oil seal Type 2 Process gas buffer pressure APPLICATION High purity gas (Suitable for Instrumentation Air and Inert Gas) Gas Seal: Sealing is made by using Rod Packing so that gas from Cylinder will not leak at Rod part. Oil Seal: Scraping of oil attached to Piston Rod entering from Crank case is made at Oil Seal. In addition, further prevention from oil transfer is made at Oil proof plate. (Suitable for High-Purity Gas which is severely undesired for composition change of compressed gas.)...

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Oil free compressor-8

Oil-Free Compressor PISTON RING, RIDER RING Piston nut Piston washer Rider ring Tension ring Piston Piston washer Piston ring • umber of rings and materials are carefully selected N through our long experience in the past, considering gas analysis as well as suction and discharge pressures and temperatures. • ual type TFE composite piston ring is used for better D sealing effect and longer operation life. Such piston ring consists of two individual single piece type rings placed one above the other, but with each open joint shifted each other. (Double type) Piston Piston ring (Double type) Tension...

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Oil free compressor-9

SUCTION VALVE, DISCHARGE VALVE Valve washer Valve washer Spring seat Valve seat Parallel pin Lift washer Plate spring Valve plate Damper plate Lift washer Plate spring Valve plate Valve seat Spring seat Valve bolt Valve bolt Suction valve Discharge valve • xcellent anti-corrosion and anti-erosion features, as well as reliability for long-term E continuous operation are absolute requisite for suction and discharge valves. Larger sized valves are of guideless type, because of better hydrodynamical performance. Maintenance is made by spare parts that are common to both suction and discharge valves,...

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Oil free compressor-10

Oil-Free Compressor Cooling water (l/min) The described Cooling Water volume is for Compressor cylinder cooling only. Depending on use environment and conditions, Cooling Water volume will be changed.

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Oil free compressor-11

STANDARD ACCESSORIES Unloader device, suction filter, intercooler & mist separator, interstage safety device, flow indicator, drainage valve for cooling water, companion flange for discharge port, oil level gauge and pressure lubrication device (geared pump, oil pressure gauge and pressure switch) for 55kW or more, and additionally manual lubrication pump for 110kW or more ACCESSORIES Tool box complete with tools for disassembling, anchor bolts, piping for unloader, spare valve plate, O-ring for valve seat cover and oil seal for piston rod. OPTIONAL ACCESSORIES V-belt, motor pulley, receiver,...

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Oil free compressor-12

Oil-Free Compressor Cooling water (l/min) The described Cooling Water volume is for Compressor cylinder cooling only. Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only. STANDARD ACCESSORIES Unloader device, suction filter, intercooler & mist separator, interstage safety device, flow indicator, drainage valve for cooling water, companion flange for discharge port, oil level gauge and pressure lubrication device (geared pump, oil pressure gauge and pressure switch) for 55kW or more, and additionally manual...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.