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SIGMA AIR MANAGER 4.0

SIGMA AIR MANAGER 4.0
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SIGMA AIR MANAGER 4.0

Product catalog summary
Overview: The SIGMA AIR MANAGER 4.0 is a pivotal technology for Industrie 4.0, designed to efficiently manage compressor and blower stations. It leverages advanced digital information technology for enhanced real-time data exchange and analysis, providing a competitive edge in industrial operations.
Key Features:
  • Real-Time Monitoring: Enables real-time data streaming and analysis, essential for predictive maintenance and energy management.
  • Adaptive 3-Dadvanced Control: Optimizes component interaction for maximum energy efficiency by analyzing parameters like switching and control efficiency.
  • KAESER SIGMA SMART AIR: Facilitates predictive maintenance, optimizing maintenance schedules to reduce downtime and service costs by up to 30%.
  • Future-Dynamic: Easily upgradeable via software to meet increasing compressed air demands without hardware changes.
Network and Security:
  • KAESER SIGMA NETWORK: A secure, Ethernet-based network supporting high-speed data transfer and integrating all components of the compressed air station.
  • Secure Data Exchange: Utilizes TCP/IP protocol and KAESER-own MAC addresses for secure and efficient data communication.
Operational Benefits:
  • Energy Management: Complies with DIN EN ISO 50001 standards, aiding businesses in improving energy efficiency and benefiting from tax incentives.
  • Comprehensive Monitoring: Provides a live P&I diagram for real-time visualization of the operational status, alarms, and maintenance messages of the compressed air station.
  • Cost Efficiency: Offers a detailed overview of operational, energy consumption, and cost data accessible from any network-compatible device.
Conclusion: The SIGMA AIR MANAGER 4.0 is a robust solution for managing compressed air systems, offering scalability, efficiency, and enhanced operational reliability through advanced control and monitoring technologies.
Additional Features:
  • Performance Monitoring: Provides performance figures for energy management certification, compressor load data, air delivery, and specific power requirements.
  • Cost Management: Displays total costs and allows manual input for maintenance and repair costs, offering graphical cost overviews and energy cost settings.
  • Data Export: Allows data export and cost centre report access via KAESER CONNECT.
  • Customizable Logic Functions: Enables programming of customized functions, such as temperature-based operation of air louvres, reducing the need for additional PLCs.
  • Energy Reports: Provides on-demand energy reports and supports energy management certification.
  • Maintenance and Control: Displays maintenance statuses and allows control of nominal and actual pressure values.
  • Time Control: Integrated timer with 99 switching points for controlling the compressed air station.
  • Commissioning and Configuration: Offers an overview of network inputs/outputs, connected compressors, and allows software updates and configuration imports.
Advantages:
  • Maximum availability and optimum efficiency.
  • Low life-cycle costs and ideal service management.
  • Future-dynamic with energy management certification.
  • Seamless compressed air supply and energy efficiency.
  • Remote diagnostics and preventative maintenance for cost savings.
Technical Specifications:
  • Control systems with a powerful "Quad Core" processor and integrated web server.
  • Intuitive operation with a 12.1-inch colour display and RFID technology.
  • Communications interfaces include Gigabit Ethernet and options for PROFIBUS, PROFINET, and Modbus TCP.
  • Control cabinet is dust and splash-proof, suitable for wall-mounting.
  • Software upgrades available to increase controllable components without hardware changes.
Global Presence: KAESER KOMPRESSOREN is a global leader in compressed air systems, offering innovative products and services through a worldwide network. Their expertise ensures maximum product performance and availability.
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Catalog excerpts

SIGMA AIR MANAGER 4.0-1

Compressed Air Management System SIGMA AIR MANAGER® 4.0 Key technology for Industrie 4.0 For compressor and blower stations

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SIGMA AIR MANAGER 4.0-2

Compressed air control technology 4.0 from KAESER Volumetric flow rate Industrie 4.0 – that’s the key phrase to describe the 4th industrial revolution. In addition to the focus on “individualised production processes” and “product-related information exchange”, a further factor is becoming increasingly important: time – because time is money. Condensate treatment SAM 4.0 Logic Time control C4 Initial start-up Configuration Based on advanced digital information technology, Industrie 4.0 interconnects man and machine, equipment and components. This technological revolution is also about real-time...

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SIGMA AIR MANAGER 4.0-3

What’s on the inside. What’s in it for you. Everything at a glance. Your entire compressed air station represented as a P&I diagram on a 12-inch display. Upgrade your compressed air station Future-dynamic: SIGMA AIR MANAGER 4.0 grows with you. KAESER SIGMA NETWORK All components securely networked. All of the compressor station’s components can be seamlessly integrated into the KAESER SIGMA NETWORK. Communication & data exchange in real-time. KAESER takes full advantage of the very latest digital information technology and networks all components with the core of the system, the SIGMA AIR MANAGER...

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SIGMA AIR MANAGER 4.0-4

Power Volumetric flow rate Condensate treatment With high speed and rigorous security standards KAESER SIGMA NETWORK Initial start-up Configuration Digital output device, e.g. laptop Control centre Control centre Industrie 4.0 places high demands on a data network – it needs to be fast, secure and future-dynamic. The powerful Ethernet-based SIGMA NETWORK developed by KAESER provides optimal monitoring and efficient control of the compressed air station and enables operation within the context of Industrie 4.0. KAESER CONNECT SIGMA AIR MANAGER 4.0 Station Condensate treatment Communications module...

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SIGMA AIR MANAGER 4.0-5

The future-dynamic solution that grows with your compressed air demand If your business is growing and so too is your compressed air demand, then it’s time to consider expansion of your compressed air supply system. This poses no problem for the SIGMA AIR MANAGER 4.0, which is ready-designed to accommodate your growing compressed air demand. A straightforward software upgrade is all that’s required to expand the master controller’s functionality – there’s no need for additional investment in new hardware. Therefore, with a software upgrade, a SIGMA AIR MANAGER 4.0 initially capable of controlling...

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SIGMA AIR MANAGER 4.0-6

Energy & costs Time control Energy management certification as per DIN EN ISO 50001 As a leading compressed air systems provider, it goes without saying that KAESER provides unrivalled service and expertise when it comes to energy efficiency. The SIGMA AIR MANAGER 4.0 is a comprehensive solution that allows you to store and analyse all relevant, energy-related data from your compressed air supply, and then create specific reports for your certification - all in the blink of an eye. How the SIGMA AIR MANAGER 4.0 works for you: To reduce both the environmental impacts and costs for your business,...

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SIGMA AIR MANAGER 4.0-7

Easy-read 12-inch colour display Durable, easy-to-use touchscreen Advanced, capacitive touch technology, offset supplemen- and not just on the haptic level since it also supports 30 tary keys and durable LED illumination make the SIGMA languages. AIR MANAGER 4.0 an exceptionally user-friendly tool, 1) Status • Overview: pressure curve information, pressure display, current values, history • Manual pre-selection: compressor/blower selection • Sources: display of pressure & power, pre-selection, priorities • Station: display of your system in the P&I diagram, measurement values, current statuses,...

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SIGMA AIR MANAGER 4.0-8

SIGMA AIR MANAGER 4.0 Station  Kompressoren SIGMA AIR MANAGER 4.0 Station Volumetric flow rate Tablet visualisation Inbetriebnahme Konfiguration Smart phone visualisation Filter Behälter Initial start-up Configuration Condensate treatment Energie & Kosten Energie & Kosten Energie & Kosten Leistung Volumenstrom Laptop visualisation KAESER CONNECT SIGMA AIR MANAGER 4.0 Station Power Volumetric flow rate Messages Monitoring Always in view – with any network-capable end device Condensate treatment KAESER CONNECT SAM 4.0 Logic Time control C4 Initial start-up Configuration The SIGMA AIR MANAGER 4.0’s...

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SIGMA AIR MANAGER 4.0-9

KAESER SIGMA SMART AIR Your all-round carefree service package Each individual component from the KAESER SIGMA NETWORK is a premium quality product based on KAESER’s decades of engineering and manufacturing expertise. The benefits derived from this knowledge can be decisive for you and your business, since only KAESER ensures seamless compressed air supply and provides optimum energy-efficiency for your compressed air system. SIGMA AIR MANAGER 4.0 Station If you would you like to learn more about KAESER SIGMA SMART AIR simply contact your KAESER representative. With the KAESER SIGMA SMART AIR...

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SIGMA AIR MANAGER 4.0-10

Technical specifications Equipment SIGMA AIR SIGMA AIR SIGMA AIR Possible air system interconnections Communications interfaces Dimensions, mass Control systems Specially adapted industrial PC with powerful “Quad Core” processor, featuring an operating panel, control and processing unit, communications interfaces and integrated web server. SIGMA NETWORK ports, digital and analogue input and output signals. Man / machine interface Intuitive operation; LED-backlit 12.1-inch TFT, 16:10 ratio industrial colour display with capacitive touch technology, 1280 x 800 pixel resolution, four LED backlit...

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SIGMA AIR MANAGER 4.0-11

As one of the world’s largest compressed air systems providers and compressor manufacturers, KAESER KOMPRESSOREN is represented throughout the world by a comprehensive network of branches, subsidiary companies and authorised partners. With innovative products and services, KAESER KOMPRESSOREN’s experienced consultants and engineers help customers to enhance their competitive edge by working in close partnership to develop progressive system concepts that continuously push the boundaries of performance and compressed air efficiency. Moreover, the decades of knowledge and expertise from this industry-leading...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.