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Rotary Screw Compressors

Rotary Screw Compressors
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Rotary Screw Compressors

Product catalog summary
Introduction
KAESER KOMPRESSOREN, founded in 1919, is a prominent global supplier of compressed air systems, known for its innovative rotary screw compressors with the energy-efficient SIGMA PROFILE.
Specifications
The SX to HSD series of rotary screw compressors provide flow rates from 0.25 to 85.2 m³/min and operate at pressures between 5.5 to 15 bar, designed for optimal energy efficiency and reliability.
Energy Efficiency
The SIGMA PROFILE rotors offer up to 15% energy savings compared to conventional designs, with potential lifecycle savings of up to 30% through efficient design and heat recovery systems.
Heat Recovery
KAESER compressors convert all input energy into heat, with up to 96% recoverable for heating, reducing energy consumption and CO2 emissions.
Control Systems
The SIGMA CONTROL 2 unit provides advanced control and monitoring with a large display, RFID reader, and multiple interfaces, supporting efficient operation and reducing service costs.
Drive Systems
KAESER offers belt drive and 1:1 direct drive systems, with the latter eliminating transmission losses for enhanced performance and reduced maintenance.
Modular Design
Compressors with integrated refrigeration dryers ensure high air quality and protect equipment from corrosion, with a modular design allowing separate operation for enhanced reliability.
Variable Speed Control
The SIGMA FREQUENCY CONTROL offers efficient variable-speed operation, achieving up to 10% energy savings with synchronous reluctance motors.
Specifications and Standards
KAESER's systems comply with the European eco-compatible design standard IEC 61800-9-2, achieving 20% lower losses compared to benchmarks and meeting the IES2 system efficiency standard.
Advanced Management Systems
The SIGMA AIR MANAGEMENT SYSTEM optimizes compressor flow rate and energy consumption with adaptive 3-Dadvanced Control and connectivity options like PROFIBUS and Modbus TCP.
Manufacturing and Quality Assurance
KAESER adheres to DIN/ISO 9001 standards, ensuring high product quality through precision machining and detailed inspections.
Customer Service and Support
KAESER offers global customer support with a professional network, emphasizing maximum compressed air availability and 24/7 technical support.
Applications and Product Range
KAESER compressors are used in various applications, including pressure/vacuum tasks and PET bottle production, with detailed specifications for different models.
Technical Specifications Overview
Drive Motor and Performance: Models range from 75 kW to 132 kW, with speed ranges from 450 rpm to 3734 rpm, and sound pressure levels from 70 dB(A) to 75 dB(A).
Refrigeration Dryer Specifications: Models use R-513A refrigerant with a GWP of 631, and power consumption ranges from 0.18 kW to 1.80 kW.
Company Overview: KAESER operates in over 120 countries, focusing on innovative products and services to enhance customer competitiveness.
Contact Information: KAESER KOMPRESSOREN SE, P.O. Box 2143, 96410 Coburg, GERMANY. Tel: +49 9561 640-0, Email: [email protected].
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Catalog excerpts

Rotary Screw Compressors-1

Rotary Screw Compressors SX - HSD Series With the world-renowned SIGMA PROFILE Flow rate 0.25 to 85.2 m³/min, Pressure 5.5 to 15 bar

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Rotary Screw Compressors-2

KAESER KOMPRESSOREN – The global compressed air systems provider The company was established by Carl Kaeser Sr in 1919 as a machine workshop, but started on the road to becoming one of the world’s leading providers of compressed air systems in the 1950s, when Carl made the decision to start manufacturing reciprocating compressors. The breakthrough on the road to today's market-leading position among the world's top compressed air system suppliers came when KAESER developed the rotary screw airend featuring the SIGMA PROFILE. Main plant, Coburg The KAESER headquarters in Coburg currently employs...

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Rotary Screw Compressors-3

KAESER KOMPRESSOREN - The global compressed air systems provider 2-3 More compressed air for less energy 4-5 KAESER rotary screw compressors with belt drive 6-7 KAESER rotary screw compressors - All-in-one systems 8-9 KAESER rotary screw compressors with 1:1 drive 10-11 KAESER rotary screw compressors - Modular design with refrigeration dryer 12-13 KAESER rotary screw compressors with SIGMA FREQUENCY CONTROL 14-15 SIGMA CONTROL 2 16-17 Information technology - Tailored system solutions 18-19 Premium quality, precision-machined 20-21 Expert advice and customer care: KAESER AIR SERVICE 22-23 More...

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Rotary Screw Compressors-4

More compressed air for less energy KAESER SIGMA PROFILE Developed by KAESER and continuously enhanced ever since, the KAESER SIGMA PROFILE achieves power savings of up to 15 percent compared with conventional screw airend rotor profiles. All KAESER rotary screw airends feature this energy-saving rotor profile and are designed to ensure maximum energy efficiency. The generously-sized, precision-aligned roller bearings and close-tolerance machining guarantee long service life and outstanding reliability. Energy-saving compressor airend with SIGMA PROFILE rotors A specific drive power can be used...

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Energy-saving SIGMA CONTROL 2 compressor controller The SIGMA CONTROL 2 control unit coordinates compressed air generation and consumption. With its intelligent control, this advanced system prevents inefficient energy usage, especially during partial load operation. KAESER offers various different control modes to suit every possible requirement. The SIGMA CONTROL 2 fulfils the highest possible requirements for an internal compressor controller and is based on advanced industrial computing technology. The control unit is linked to interchangeable input and output modules, allowing flexible matching...

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KAESER rotary screw compressors with belt drive up to 22 kW KAESER rotary screw compressors with belt drive provide outstanding efficiency and reliability. KAESER was one of the first compressor manufacturers to introduce the belt drive system. The automatic tensioning device*) ensures continually high transmission efficiency of the belt drive in KAESER rotary screw compressors over their entire service life. This, of course, also reduces maintenance costs. The automatic tensioning device assures consistent transmission efficiency and drive performance throughout the machine’s entire service...

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Heat recovery All maintenance work can be carried out from one side of the unit. The left-hand housing cover is easily removed to allow excellent component accessibility. Every rotary screw compressor converts 100 % of its input electrical drive energy into heat energy. Up to 96 % of this energy can be recovered and reused for heating purposes. This not only reduces primary energy consumption, but also improves the company’s total energy balance.

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Rotary Screw Compressors-8

Image: SXC 8, AIRCENTER SK 22 (IE3), AIRCENTER SX 8 (IE3), AIRCENTER SM 13 (IE4) KAESER FILTER products for pure air Service-friendly design Thanks to lowest possible differential pressure, original KAESER FILTER products (optional) efficiently ensure compressed air of all purity classes as per ISO 8573-1, whilst allowing rapid and clean replacement of the filter elements. The left-hand housing cover is easily removed to allow excellent accessibility to all service points. Inspection glasses allow convenient inspection of fluid levels, condensate drain and drive belt tension whilst the unit is...

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KAESER rotary screw compressors All-in-one systems up to 22 kW With KAESER's intelligent system design, the compressor and refrigeration dryer are both completely separate, independently functioning modules. This protects the dryer from exposure to heat from the compressor package, thereby enhancing reliability. The dryer shut-down feature (not available on SXC models), which can be selected via the compressor controller, is linked to compressor operation and significantly reduces energy consumption. All components are generously-sized, yet easily accessible for maintenance and servicing work....

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KAESER rotary screw compressors with 1:1 drive up to 500 kW In compressed air packages featuring 1:1 direct drive, the motor drives the airend directly without transmission loss via a maintenance-free coupling. 1:1 direct drive rotary screw compressors provide outstanding performance and enable significant savings. KAESER's comprehensive range of specially designed airends are manufactured and developed to meet every compressed air user’s needs. No energy is lost during power transmission. The large, low-speed airends save additional energy, whilst the 1:1 drive reduces maintenance costs. The...

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Required temperature assured Heat recovery According to operating conditions, the innovative Electronic Thermo Management (ETM) system dynamically controls fluid temperature to ensure safe prevention of condensate accumulation and also boosts energy efficiency. Every rotary screw compressor converts 100 % of its input electrical drive energy into heat energy. Up to 96 % of this energy can be recovered and reused for heating purposes. This not only reduces primary energy consumption, but also improves the company’s total energy balance.

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Future-proof refrigerant Stay cool with The new EU 517/2014 F-Gas Regulation is intended to minimise emissions of fluorinated greenhouse gases and therefore contribute to limiting global warming. KAESER’s new T-systems are equipped with R-513A refrigerant, which has a very low GWP (Global Warming Potential) value. This means that these efficient dryers will be future-proof for their entire life cycle.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.