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SmartPipe Modular Piping

SmartPipe Modular Piping
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SmartPipe™ PRODUCT CATALOG AND INSTALLATION GUIDE

2 Piping selection directly affects the three key elements of every compressed air system: flow, pressure and air quality. Poor choices in pipe materials, diameter and layout cause flow restrictions, often resulting in significant pressure drop. Pressure drop is a main cause of increased energy consumption and underperforming tools and equipment. Choices in piping also directly impact installation costs. Heavier materials increase fatigue and slow work, especially in overhead installations. Also consider the types of fittings to be used. Some connection types cause pressure drop, need...

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3 Contents Introduction Technical Specifi cations 4 Sizing 5 Safety and Certifi cation 6 Material 7 SmartPipe Technology 8 Components for Ø 16.5, 25, 40 mm Rigid Aluminum Pipe and Flexible Hose 9 Pipe-to-pipe and Threaded Connectors 10-11 Quick Assembly Brackets 12 Wall Brackets 12-14 Ball Valves 13-14 Mounting Hardware 14-15 Components for Ø 63 mm Rigid Aluminum Pipe and Flexible Hose 16 Pipe-to-pipe and Threaded Connectors 17-18 Quick Assembly Brackets 18-19 Ball Valves 19 Mounting Hardware 19 Components for Ø 76, 100 mm Rigid Aluminum Pipe and Flexible Hose 20 Pipe-to-pipe and Threaded...

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4 Pipe Sizes 16.5 mm O.D. = 1/2” ID 25 mm O.D. = 7/8” ID 40 mm O.D. = 1-1/2” ID 63 mm O.D. = 2-1/2” ID 76.2 mm O.D. = 3” ID 101.6 mm O.D. = 4” ID Technical Specifications SmartPipe is designed for use with compressed air, vacuum and inert gases. Please consult factory for use with other fluids. Pressure and Temperature Ranges „X Normal working pressure and temperature: 188 psi, -4°F to ±140°F „X Maximum operating pressure and temperature: 232 psi, -4°F to ±115°F „X Storage temperature: -40°F to +176°F „X Max vacuum: 98.7% (29.6” Hg) „X Consult factory for higher pressures or temperatures...

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5 Flow Rate (cfm) Equivalent Length (feet) 50 150 300 400 500 1000 2000 2500 3500 5000 10 16.5 16.5 16.5 16.5 16.5 25 25 25 25 25 30 16.5 25 25 25 25 25 40 40 40 40 50 25 25 25 25 40 40 40 40 40 40 75 25 25 40 40 40 40 40 40 63 63 100 25 40 40 40 40 40 63 63 63 63 150 25 40 40 40 40 63 63 63 63 63 250 40 40 40 63 63 63 63 63 76 76 500 40 63 63 63 63 76 76 100 100 100 750 63 63 63 76 76 76 100 100 100 100* 900 63 63 76 76 76 100 100 100 100* 100* 1000 63 63 76 76 76 100 100 100 100* 100* Pipe size recommended based on 115 psi and 2% (2.5 psi) pressure drop. *Over 2% pressure drop. Sizing...

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6 Fire Resistance All SmartPipe components are non-flammable with no propagation of flame. „X Pipe-to-pipe and male connectors, ball valves and butterfly valves conform to UL94HB standard „X Fixture clips conform to UL94V-2 standard „X Flexible hoses conform to ISO 8030 norm for compressed air applications, and to EN 12115 norm for vacuum applications „X Pipe powder coat finish is classified M0 Electrical Conductivity In areas of potential risk, the grounding and electrical continuity of metallic components are obligatory. The SmartPipe system can be used in such environments by undertaking...

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Component Material Specifications 7 Part No. Prefi x Ø 16.5, 25, & 40 mm Ø 63 mm Part No. Prefi x Ø 76 & 100 mm AN1013A 6063TS Powder coated aluminum ANTA16 Powder coated aluminum AN1016A 6063TS Powder coated aluminum ANTA16 Powder coated aluminum AN1001E Air Hose and coating: Black SBR Reinforcement: Synthetic braiding ANEWO5 Seal: EPDM AN1001E Vacuum Hose and coating: Black SBR / NBR Reinforcement: spiral steel wire ANFP01 Hose and coating: Black SBR / NBR Reinforcement: spiral steel wire AN4002 Polyamide with fi berglass Body: Polyamide with fi berglass Nut: Treated aluminum ANRP01 Body...

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The innovative technology of SmartPipe combines lightweight yet durable aluminum piping with reliable and leak free fittings. These components are designed for easy and rapid assembly. The result is a complete compressed air distribution system that costs less to install and is easy to change, but meets the highest industrial standards. SmartPipe Technology Ø 16.5 Ø 25 Ø 40 With sizes up to 40 mm, simply push the pipe into the pretensioned connectors up to the connection mark. The internal gripping ring of each fitting is automatically engaged and the connection is sealed and secure. Ø 63...

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9 L1 L Ø 16.5, 25, 40 Rigid Aluminum Pipe Flexible Hose SmartPipe Aluminum Pipe 6698 Anti-whiplash Strap 1001E Flexible Hose Ø OD (mm) Ø ID (in.) Part No. L1 (ft.) L Weight (lb.) 16.5 1/2 AN1013A17040 10 9’ 9¼” 1.4 25 7/8 AN1016A25040 20 19’ 9¾” 4.2 40 1½ AN1016A40040 20 19’ 8¼” 6.2 Ø D1 (mm) Ø D2 (in.) Part No. L Min Bend Radius (in.) For Use with SmartPipe Pipe Diameter Wt. (lb.) 38 7/8 AN1001E25001 1’ 4” 4 25 1.20 AN1001E25003 5’ 3.28 AN1001E25004 6’ 7” 4.40 54 1 1/2 AN1001E40002 3’ 3” 16 40 4.57 AN1001E40004 6’ 7” 7.32 AN1001E40005 9’ 10” 8.82 Prevents whiplash should SmartPipe flexible...

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12 Supplied with brass plug. To drill SmartPipe pipe, use drilling tools AN6698201 and AN66980202. 6663 Quick Assembly Mini-bracket with Female Thread, NPT 6668 Quick Assembly Mini-bracket with Ball Valve, NPT ØD1 (mm) Part No. C (NPT) M (mm) L (mm) N (mm) Weight (lb.) 25 AN66632522 1/2” 117.5 36 63.5 0.26 40 AN66634022 132 37.5 76.5 0.34 ØD1 (mm) Part No. C (NPT) L (mm) L1 (mm) L2 (mm) M (mm) N (mm) Wt. (lb.) 25 AN66682522 1/2” 256 32 155 40 23 0.95 40 AN66684022 270 39 162 45 31 0.96 To drill SmartPipe pipe, use drilling tools AN6698201 and AN66980202. ØD1 (mm) ØD2 (mm) Part No. M (mm) ØG...

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13 Ø 16.5, 25 Wall Brackets Wall Brackets Ball Valves H Z 46 C2 K C1 N ØD NN M CC11 C2 H K 19,5 C3 L N K C3 C2 C1 46 19,5 H C2 46 C3 C1 H K N 19,5 M C2 C1 K N 19,5 Z 66,5 46 H ØD 66,5 Z 19,5 N K 46 H C2 C1 ØD 6679 1 Port 45° Wall Bracket with Ball Valve, NPT 6688 2 Port 90° Threaded Wall Bracket, NPT 6636 3 Port Threaded Wall Bracket, NPT 6691 2 Port 45° Threaded Wall Bracket, NPT 6689 2 Port 45° Wall Bracket, NPT 6696 3 Port 45° Wall Bracket, NPT Ø OD (mm) Part No. C1 (NPT) C2 (NPT) H (mm) Z (mm) K (mm) N (mm) Wt. (lb.) 16.5 AN66791722 1/2” 1/4” 148.5 123 84.5 69.5 1.92 25 AN66792522 173...

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