Catalog excerpts
Screw Compressors DSD, ESD, and FSD Series (125 - 450 hp) Capacities from: 544 to 2052 cfm Pressures from: 80 to 217 psig
Open the catalog to page 1Built for a lifetime.™ Kaeser’s DSD, ESD, and FSD compressors are engineered to be the foundation of your demanding industrial application. Not only do these compressors deliver more compressed air with sustainable energy savings, their rugged design combines exceptional reliability and simple maintenance. Innovation you can trust With a cutting edge research and development team committed to building industry-leading products, Kaeser continues to deliver better solutions to meet our customers’ compressed air needs. Kaeser’s expertise and world-wide reputation for superior reliability and...
Open the catalog to page 2Sigma Profile™ airend Intelligent control: Sigma Control 2™ Our single-stage, flooded rotary screw airend delivers pressures up to 217 psig and features our power saving Sigma Profile™ design. Our airends are precision machined and optimized in size and geometry to match the airend speeds with their best specific performance. Unlike the competition, Kaeser makes many different airends so that we can apply them at their optimal speed and performance. This intelligent controller ensures the most energy efficient compressor operation possible. An RFID sensor provides secure access and...
Open the catalog to page 5Integral moisture separator Eco-friendly fluid filter A moisture separator is integrated into the stainless steel Our eco-friendly fluid filters feature metal-free filter elements discharge piping. Our unique design maximizes separation with in aluminum housings. At the end of their service life, the minimal pressure loss—even in high ambient temperatures and elements are safe for thermal disposal. humidity. A zero loss Eco-Drain is standard to automatically remove the captured moisture. Optimized inlet valve True 1:1 direct drive The new flow-optimized design of the inlet valve results in...
Open the catalog to page 6Smart cooling for ultimate savings A VFD-driven fan provides precise thermostatic control. With Effective aftercooling keeps the discharge temperature low. lower operating temperatures, only the necessary cooling This, along with the large amount of condensate removed air is generated, reducing the compressor’s overall energy by the integral moisture separator, reduces the load on downstream components. Easy to clean coolers Exhaust air with high residual pressure To increase reliability and reduce maintenance costs, the Powerful radial fans pull air through the coolers, creating a coolers...
Open the catalog to page 9Innovative package design Split cooling zones Extremely low sound and vibration Two separate cooling air inlet zones for the coolers and All models come standard with Kaeser’s superior cabinet that drive motor ensure optimum cooling. Drawing ambient air features complete metal enclosures with sound proofing liners directly across the coolers and motor through separate zones and heavy-duty vibration isolation. Using one-to-one direct drive eliminates preheating and results in longer lubricant life and a and our unique cooling airflow design with radial fans greatly cooler running motor. This...
Open the catalog to page 10Heat recovery ready The next level of energy savings 100% Total electrical power consumption Approx. 2% of the heat energy from the compressor radiates into the ambient surroundings Approx. 5% heat dissipated by the drive motor Approx. 76% of the reusable heat energy recoverable through fluid cooling Approx. 15% of the reusable heat energy recoverable through compressed air cooling Approx. 2% of the heat energy remains in the compressed air Approx. 96% heat energy available for reuse through heat recovery The rise in energy prices is an unwelcome reality in today’s manufacturing and...
Open the catalog to page 11Service-friendly Kaeser’s rotary screw compressors feature an open package layout. All of the major components are easily accessible, reducing preventive maintenance time by as much as 50% when compared to other similarly sized units. Fluid separation system External grease fitting lubrication Our 3-stage separation system ensures very low fluid carry-over The fan and drive motors have external grease fittings for safe (1-3 ppm), and extended filter service life. Our no-leak design and easy lubrication while the compressor is running. features rigid steel piping, flexible connections, and...
Open the catalog to page 12When you consider the energy efficiency savings and the maintenance costs savings, it’s clear that owning a Built for a lifetime™ Kaeser compressor will save you money, year after year. 180° Service doors swing out 180° Easy servicing For installations where space is limited, both the front and Our two-stage, 1 micron air intake filter is easy to access and back doors of the package swing out a full 180°, making it protects the compressor from harmful contaminants. This possible to perform maintenance from the front or back of extends airend life and fluid change intervals. The filter may...
Open the catalog to page 13Integrated dryer option DSD 125 - 175 models are available with an integrated dryer for premium compressed air quality. The dryer is perfectly sized for the full flow of the compressor and located in a separate cabinet so it is not exposed to preheated air or contaminants from the compressor package. Reduced footprint Intelligent cooling air flow The refrigerated dryer’s cooling air is warmed by the integrated exhaust air duct located in the roof of the compressor package. This allows for a significantly reduced depth for the integrated dryer. In keeping with Kaeser’s design philosophy,...
Open the catalog to page 14Two stainless steel plate heat exchangers brazed with copper Plate-type heat exchangers are the perfect choice for plates ensure excellent heat transfer and are corrosion and applications with a supply of clean cooling water.
Open the catalog to page 16Shell and tube heat exchangers (optional) Shell and tube heat exchangers with copper nickel (CuNi10Fe) Shell and tube heat exchangers are sea water resistant, tubes are less susceptible to contamination than plate type heat making them appropriate for marine applications. They also exchangers and are mechanically cleanable. Additionally, the have very low pressure drop. cooler inserts can be easily exchanged.
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