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PVC Catalog

Product catalog summary

Overview:
Kaban Machine, established in 1986, is a prominent manufacturer of PVC and Aluminium joinery machines, known for high-quality products and excellent after-sales service. The company serves a global market across multiple continents.

Key Specifications and Features:

FA 1050 - 4x4 Welding and CNC Cleaning Center: Designed for high-speed PVC frame production with a robust design, automatic greasing, and space-saving features, operating with a single operator.
TD 3020 and TD 3040 - PVC Welding and Cleaning Centers: Equipped with automatic greasing and barcode readers for efficient PVC frame processing.
FA 1010 and FA 1030 - Profile Processing, Cutting, and Screwing Centers: Feature servomotor-controlled axes for precise operations and independent processing units.
FA 1070 and FA 1080 - Profile Processing and Cutting Centers: Offer robust design, high-speed operations, and precise measuring systems.

Operational Highlights:

Compatibility with all cutting and optimization programs, featuring user-friendly interfaces.
Special software for customer-based production and automatic frame recognition and cleaning.

Optional Equipment:

Gasket cutting and end milling units for enhanced processing.
Shelved profile trolleys for efficient storage and transport.

Profile Processing Unit:
Features automatic profile recognition, handling, and a warning system to prevent incorrect settings. Supports profiles from 886 mm to 6500 mm with automatic length measurement.

Control Panel:
User-friendly, compatible with joinery programs, featuring a 17” LCD screen and USB input.

PVC Super Cutting Center:
Includes an automatic transfer system, robust mechanical system, and stress-relieving method for precision cutting.

Profile Loading and Exit Units:
Handles up to 9 profiles with automatic recognition and handling, featuring a robot for transferring cut pieces.

Profile Cutting Unit Options:
Servo-controlled cutting unit with adjustable speed and distance, designed for long-lasting use.

Single Head Mitre Saw for PVC:
Features adjustable progress speed, maximum safety, and precise angle adjustment.

PVC Cutting Machines:
Offer time-saving features and support various cutting angles with a double safety system.

Welding Machines:
Include single and double head options with stainless steel plates and precise welding capabilities.

Chipless Four Head Welding Machine:
Welds four corners of PVC profiles without chips, featuring a PID system for independent heating and time settings.

General Features:
Machines are user-friendly, compatible with joinery programs, and include maintenance reminders.

1. Welding Machines:

Four Head Welding Machine: Welds four corners simultaneously at a 90º angle with practical systems for mould and teflon replacement.
Optional Equipment: Can be combined with cooling units and CNC corner cleaning machines.

2. Corner Cleaning Machines:

Modular PVC Corner Cleaning Machine: Cleans outer corner welding chips with a hydropneumatic system.
2 Axis CNC Corner Cleaning Machine: Offers high-speed production with robust design and automatic greasing.

3. Milling Machines:

End Milling Machines: Perform end milling operations at various angles with practical cutter adjustment systems.
Multiple End Milling Machine: Mills up to six profiles simultaneously with electronically adjustable speed.

4. Cutting Machines:

Gasket Cutting Machine: Equipped with four cutting blades and a practical adjustment system.
Mullion Connector Screwing Machine: Provides fast screwing with an automatic screw feeding unit.

5. Assembly and Testing Equipment:

Glazing Unit: Facilitates fast and safe glass installation with pneumatic clamping pistons.
Sash Assembly Station: Features automatic screwing and feeding units for hardware assembly.
Profile Breaking Test Apparatus: Used for endurance testing of welding.

Conclusion:
The document outlines a comprehensive range of machines for efficient and precise PVC profile processing, emphasizing time-saving features and high-quality output.

Specifications:

Single Line: Produces 80-90 frames in 8 hours.
Double Line: Produces 160-180 frames in 8 hours.
Economic Line: Produces 45-50 frames in 8 hours.
Automatic Line: Offers capacities from 350-1400 frames in 8 hours.

Key Machines and Features:

Adjustable Angle End Milling Machine: Used for precise milling operations.
Automatic PVC Glazing Bead Saw: Equipped with a digital measurement system.
2 Axec CNC Corner Cleaning Machine: Provides automated corner cleaning.
Double Head Adjustable Angle Welding Machine: Allows for flexible welding operations.

Production Capacity:
Different production lines cater to various manufacturing needs, from entry-level to high-output automatic lines.

Revisions and Modifications:
Kaban Machine reserves the right to modify products, ensuring the use of components from respected brands.

Catalog excerpts

Ahead in every round... Kaban Machine aims to be the symbol of invariability and reputation for all customers by offering products of universal quality and standards.

Open the catalog to page 3

KABAN, which was established in 1986, is one of the biggest Pvc and Aluminium joinery machine manufacturers of the world. KABAN, continues to offer superior quality and modern design products to its day by day growing customer portfolio thanks to its advanced production technology and experienced staff. KABAN has gained confidence of door window producers not only with its high technology machines but also with after sales service and spare part service. It shows the importance given to the technology once again by making new investments in his KABAN / Hadımkoy facility which has a 30.000 sqm...

Open the catalog to page 4

U.S.A CANADA CUBA DOMINICAN REPUBLIC MEXiCO HONDURAS PANAMA S. AMERICA ARGENTINA BRAZIL CHILE COLOMBIA ECUADOR PARAGUAY EUROPE ALBANIA AUSTRIA BELARUS BELGIUM B. HERZEGOVINA BULGARIA CROATIA CZECH REPUBLIC DENMARK FRANCE GERMANY GREECE HUNGARY ITALY KOSOVA MACEDONIA MOLDOVA MONTENEGRO NETHERLANDS POLAND PORTUGAL ROMANIA RUSSIA SERBIA SLOVAKIA SLOVENIA SPAIN SWEDEN SWITZERLAND TRNC ASIA AFGHANISTAN ARMENIA AZERBAIJAN BAHRAIN CAMBODIA CHINA GEORGIA INDIA IRAN IRAQ ISRAIL JORDAN KAZAKHSTAN KUWAIT KYRGYZSTAN LEBANON MALAYSIA OCEANIA MONGOLIA MYANMAR OMAN PAKISTAN PHILIPPINES QATAR RUSSIA SAUDI ARABIA...

Open the catalog to page 5

4X4 Welding and CNC Cleaning Center General Features • Designed for welding and cleaning the welding chips of frames made of PVC profiles. • Robust mechanical design suitable for high speed production. • Maximum performance thanks to high quality materials used on its production. • Operation with a single operator. • Workspace saving comparing to similar machines. • Automatic greasing system. • In every 20-28 seconds one frame is produced. • It provides %40 space saving compared to traditional machines which have similar production capacity.

Open the catalog to page 6

Control Panel Welding Unit Cleaning Unit • The frame is remained on this unit to cool down while the previous frame is being cleaned. • Servo controlled robot transfers the welded frame to cooling unit. • 4 pieces of 4 head welding units weld on rotating body at the same time. • The machine continues to weld while rotating. • While first unit is loaded, the welded frame on fourth unit is taken by robot. • Welds 4 corners of PVC profiles at 90º angle at the same time. • Saving of time and cost thanks to roller formed teflon replacement system. • Long lasting heating plate distributes the heat...

Open the catalog to page 7

PVC Welding and Cleaning Center PVC Welding and Lame Sash Cleaning Center General Features • Designed for welding and cleaning the welding chips of PVC frames. • Robust mechanical design suitable for high speed production. • Maximum performance thanks to high quality materials used on its production. • Automatic greasing system. • Barcode reader. 6

Open the catalog to page 8

Control Panel Welding Unit (CD 3051) • Special design tools clean top, bottom and inner parts of frames. • Cleans inner parts of sill frames. • High quality cleaning of top and bottom parts of laminated and unlaminated profiles with different tools. Transfer and Rotating Unit • Welds 4 corners of PVC profiles at 90º angle at the same time. • PID system to adjust heating degree and time parameters independently. • Saving of time and cost thanks to roller formed teflon replacement system. • Long lasting heating plate distributes the heat homogeneously. • Practical mould replacement. • Linear measurement...

Open the catalog to page 9

Profile Processing and Cutting Center Profile Processing, Cutting and Screwing Center Profile Loading Unit Profile Processing Unit Profile Transfer Unit Profile Cutting Unit Profile Unloading Unit Profile Screwing Unit General Features Control Panel • Robust mechanical design suitable for high speed operations. • Maximum performance with high quality materials used on production. • High capacity thanks to independent operation of processing, cutting and screwing units. • FA 1030 processing, cutting and screwing center has servomotor controlled 14 axis, FA 1010 processing and cutting center has...

Open the catalog to page 10

Profile Processing Unit 1695 mm Process Symbols Process Names +/-300Cutting Water Slot Calculated by processing 10 bars of frame profiles. Striker Mullion Connector Hole Process Symbols Process Names +/-300Cutting Water Slot Striker Calculated by processing 10 bars of sash profiles. Window Handle Holes Processed Running Meter Process Symbols Process Names +/-300Cutting Water Slot Striker Cylinder Hole Espagnolette Can Mullion Connector Hole Calculated by processing 10 bars of door profiles. Processed profile dimensions: Processing unit has 7 servomotor controlled axis. Handle, cylinder holes...

Open the catalog to page 11

Profile Processing and Cutting Center Profile Transfer Unit Profile Processing, Cutting and Screwing Center Profile Unloading Unit • Output robot conveys the cut profiles on conveyor automatically. • Conveys the processed profiles to cutting unit. • The operator sticks the barcode on cut pieces to prepare for next operation. Profile Cutting Unit • Servo controlled cutting unit. Progress speed and distance can be adjusted for each profile separately. • Long lasting saw thanks to special working system. Profile Screwing Unit • Used on FA 1030. • Screwing conveyor conveys the profile to screwing...

Open the catalog to page 12

kaban.com.tr __ FA 1010 ___ Motor Specifications I Power (kW) Motor Speed (rprr) Ana ulw 3jx.td Axis Speed (m/dk) Reductor Loading Servo Motor Loading Conveyor Motor Router Xi Axis Servo Router Yi Axis Servo Router Y2 Axis Servo Router Zi Axis Servo Router Z2 Axis Servo Router B Axis Servo Transfer Unit Servo Motor Cutting Motor Y Axis Servo Cutting Motor B Axis Servo Unloading Unit Servo Motor Unloading Conveyor Loading Servo Motor Loading Conveyor Motor Router Xi Axis Servo Router X2 Axis Servo Router Zi Axis Servo Router B Axis Servo Transfer Unit Servo Motor Cutting Motor Y Axis Servo Cutting...

Open the catalog to page 13

All KABAN MAKINA SANAYI VE TIC. LTD. STI catalogs and technical brochures

BA 2030
5 Pages
OA 1010 Modular End Milling Machine
5 Pages

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