Tubemaster

Tubemaster

Tubemaster

Product catalog summary
Overview: The document provides detailed specifications and configurations for the Tubemaster laser cutting machine, designed for processing tubes and profiles up to Ø110 mm (4.3 inches). It highlights both standard and optional configurations, emphasizing energy efficiency and advanced technology.
Specifications: The Tubemaster is equipped with a CNC Siemens 840 D, Rofin Sinar resonator DC 015 (1500 W), and automatic gas and air pressure adjustment. It supports a range of tube dimensions and offers high positioning accuracy and repeatability. The machine's axes are driven by Siemens servo motors and preloaded ball screws, with a rack and pinion drive for tube transport.
Optional Configurations: Options include various Rofin Sinar resonators (up to 3500 W), Ethernet network card, Siemens S7 remote diagnosis, and extended loading/unloading equipment. The system can handle tubes with wall thicknesses from 1 to 5 mm and diameters from 20 to 110 mm.
Energy Efficiency: The CO2 Slab laser technology offers significant energy savings, eliminating the need for conventional gas circulation systems. It consumes only 0.2 l/h of gas, compared to 30 l/h in traditional systems, and requires minimal maintenance.
Standard Features: The machine includes a CNC-controlled laser head, automatic height control, a 4-jaw turntable, and a smoke gas filtration system. It is designed for low maintenance with no moving parts and minimal optical losses.
Performance: The Tubemaster offers high beam quality and cutting speeds, surpassing conventional lasers by 10-15%. It features a fixed bezel for machining long pipes and supports welding applications with a special laser head.
Additional Information: The system includes a vacuum and filtration system for fume extraction and is equipped with a cutting head and removable lens cassettes. It operates with a total power consumption of 65 kW and weighs 12,500 kg.
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Catalog excerpts

Tubemaster-1

Machine frame is a compact, stress-relieved weldment The system is designed specifically for 3 or 4 axis laser tube processing. The system allows pipes up to 110 mm (4.3”), square profiles to 80x80 mm (3.15x3.15”), with a max length of 7000 mm (292”) [optional up to 13000 mm (512”)]. Automatic loading, positioning and cutting. Machining of tube profiles of different cross-sections (round, square, rectangular, oval, etc.) Processing of tubes with a wall thickness of 1 to 5 mm (0.04 to 0.2”) and a diameter range of 20 to 110 mm (0.8 to 4.3”) Max tube diameter - 600 mm (23.6”) The machine axes are driven by Siemens servo motors and preloaded ball screws. The drive of the tube linear transport is a rack and pinion with helical teeth ■ 5 lifting areas with lifting belt ■ Pneumatic tube lifter ■ Tube loading magazine 150-fold savings of CO2 slab laser verses conventional laser technology! ■ CO2 Slab laser makes conventional gas circulation systems, such as Roots pumps and turbines, superfluous. The built-in laser head premix gas bottle is enough for about 12-18 months of continuous use. Consumption only 0.2 l/h (0.05 gal/h) instead of the previous 30 l/h (8 gal/h) ■ Energy savings due to no blowers. *The above specifications are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment. Optional configuration ■ ROFIN SINAR DC 020 Resonator (200-2000 W) ■ ROFIN SINAR DC 025 Resonator (250-2500 W) ■ ROFIN SINAR DC 030 Resonator (300-3000 W) ■ ROFIN SINAR DC 035 Resonator (300-3500 W) ■ Ethernet network card ■ Siemens S7 remote diagnosis ■ RS-232 Port ■ Compressed air filters ■ Unloading system for pipes and profiles up to L = 3000 mm (118”) ■ NC controlled tube catchers ■ Pneumatically controlled tube catchers (L = 1m (39.4”)) ■ Longer loading and unloading equipment

 Open the catalog to page 1
Tubemaster-2

■ This type of laser is characterized by the following special features: ■ Very compact and low maintenance design ■ High beam quality, excellent composition ■ No heat exchanger for gas and turbine cooling, the pump starts only once in 72 hours. ■ Low optical losses ■ Low maintenance: no moving parts, copper mirrors without special coating, the diamond window is the only transmissive element ■ No external gas cylinders ■ Extremely low laser gas consumption [0.1 l/hr (0.26 l/h)]. Replace the internal gas cylinder only 1x per year) ■ Very high beam quality and cutting speeds that are well above...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.