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Innovative Bending Technology at the highest level

Innovative Bending Technology at the highest level
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Innovative Bending Technology at the highest level

Product catalog summary
Company Overview
JUTEC is a German company with over 35 years of experience in developing and manufacturing pipe bending machines. Their products range from small hand bending machines to semi-automatic mandrel bending machines, capable of handling external diameters up to 90 mm. JUTEC emphasizes user-friendly operations and high-quality craftsmanship, offering flexible and high-quality solutions for tube processing to meet specific customer needs.
Product Applications
JUTEC's bending systems are versatile and used across various industries such as hydraulic, machine, metal, pipeline, plant engineering, prototyping, refrigeration, sanitary, shipbuilding, staircase, and vehicle construction. Their machines are known for precision and productivity.
Service & Capacity
JUTEC provides trial production, demonstrations at customer sites, and consultation services to ensure the feasibility of bending tasks. They offer professional advice and support from planning to maintenance.
Mandrel Bending Technology
This technology involves fixing the tube between a bending tool and a clamp die, with a stationary inner mandrel to prevent wrinkles and distortion. It offers precise bending accuracy, automatic overbending, and compatibility with CAD systems for data import.
Mandrel-Free Bending Technology
Suitable for thick-walled tubes or large radii, roll-bending and rotary draw bending without mandrel offer quick handling, larger bending radii, and simple programming, with mobile and maintenance-free units.
Control Technology
JUTEC's control technology features intuitive menu navigation, touchscreen displays, and compatibility with CAD systems. It includes materials management, graphical control monitors, and data input via USB or LAN interfaces.
Specific Bending Systems
  • Bending System 5000: Suitable for hydraulic piping and plant construction, with a bending capacity of Ø 6 to 50 x 4 mm and optional accessories like automatic mandrel lubrication and tube calculation software.
  • Bending Systems 7000 and 9000: Designed for larger capacities, with bending capacities of Ø 20 to 70 x 5 mm and Ø 20 to 90 x 5 mm, respectively, offering features like automatic tool retraction and higher bending radii.
1. Bending System Specifications:
  • General Features: Bending systems offer solutions for complex geometries with standard radii of 2xD, and in some cases, 1.5xD for series production. They feature precise electric drives, stable construction, and quick tool change capabilities.
  • Control and Storage: Systems are equipped with SPS control, data storage, and X2X interface, capable of storing over 1000 programs for various bending sequences.
2. Mandrel Bending Systems:
  • System 7000 and 9000: These systems feature eccentric rapid chucking for cost-effective bending, touchscreen control, and the ability to store complex bending programs. They allow for right-hand or left-hand bending and include optional calculation software for precise cut length determination.
  • System 4800: Designed for hydraulic piping and plant construction, it offers a bending capacity of Ø 6 to 50 mm and supports bending radii of 2xD. It includes multifunctional machine control and optional accessories like automatic mandrel lubrication.
3. Mandrel-Free Bending Systems:
  • System 6000S and 6000D: Suitable for workshop and mounting applications, these systems support bending capacities up to Ø 60 mm and offer features like a safety pedal switch and touchscreen control.
  • System 3000: A mobile high-capacity machine for precise bending up to Ø 35 mm, featuring a frequency converter and three-phase motor for efficient operation.
4. Additional Tools and Accessories:
  • Profile Bending Attachment PB20: Complements tube bending on models 3000 and 6000, allowing for precise bending of flat and square steel bars.
  • Roll Bending System RB60: Designed for handrails and large tube profiles, it includes digital bending settings and optional measuring devices for accurate radius and inclination determination.
5. Special Constructions: The document also mentions the availability of special tools and constructions tailored to specific bending tasks, ensuring flexibility and customization for various industrial needs.
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Catalog excerpts

Innovative Bending Technology at the highest level-1

…always one bending ahead Innovative Bending Technology at the highest level Semi-automatic bending systems with software solutions for over 35 years – Made in Germany

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Technically mature and innovative – Machine construction for over 35 years Made in Germany

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Innovative Bending Technology at the highest level-3

JUTEC Bending Systems – Your strong partner in the tube bending technology For over 35 years, we have developed and manufactured pipe bending machines at the highest technical level. All JUTEC bending machines strive to please, through user-friendly operations and the highest quality –all handmade in Germany. Thanks to several decades of experience in manufacturing innovative and reliable bending systems for processing of pipes and profiles, we can offer comprehensive solutions for tube processing. The present state of all JUTEC bending systems is the result of our ongoing and future-oriented...

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Service & Capacity Our bending machines are unrivalled in precision and productivity JUTEC bending systems can be effectively deployed in almost every industrial and trade sector. We will be glad to assist you also in the field of special constructions. Among other things, we offer solutions for: – hydraulic construction – machine construction – metal construction – pipeline construction – plant engineering and construction – prototyping – refrigeration and air conditioning – sanitary and heating construction – shipbuilding – staircase construction – suppliers – ve

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Innovative Bending Technology at the highest level-5

Our pre-sales service: 35 years of JUTEC bending systems – a guarantor for top-level bending technology and system solutions. This is emphasised by references from every field of metal and tube processing. Therefore we would like to kindly invite you to have a closer look at our bending machines in the course of a forthcoming investment. Please take one of the opportunities listed below: 1. Welcome for trial production at our premises All machines are readily available for test purposes in our demonstration room. Here we have the possibility to jointly discuss the machine in full detail and to...

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bending technologies Mandrel bending Rotary draw bending with mandrel. In mandrel bending the tube is fixed between the bending tool and a clamp die. By rotation of the tool round the bending axis the tube is inclined in the radius of the bending tool. A counter bearing (counter rollers or sliding rail) supports the straight tube end from outside. A stationary inner mandrel caters for stabilisation from inside during bending and prevents formation of wrinkles and oval distortion. Depending on the individual application the mandrel is equipped with one or more balls fulfilling their function in...

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Mandrel-free bending Roll bending Rotary draw bending without mandrel. For rotary draw Roll-bending is based on press bending. The bending bending without mandrel the tool is equipped with a catch. By rotating the tool round the bending axis the tube is inclined in the radius of the bending tool. A counter bearing (counter rollers or slide shoe) serves for absorbing transverse forces during the forming process and supports the straight tube end from outside. For bending thick-walled solid tubes a counter roller is used. Thin-walled tubes like, for example, stainless steel, copper, aluminium,...

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control technology Mandrel bending Control technology of mandrel bending Convenience control: – materials management for parameteri- sation of specific tube data and for automatic calculation of the elastic recovery of the material – graphical control monitor for keeping the exact positioning as to length and torsional twisting prevents false positioning – function for re-bending of a previously manufactured bend including automatic adjustment of materials data – integrated 2D tube calculation (optional) – data input possible via USB keyboard – USB interface – (W)LAN: Integration in the network...

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Mandrel bending Bending system 5000 – The costeffective bending machine with electric drive for narrow bending radii The compact drive unit with detachable mandrel holder offers advantages when used at the place of installation. For difficult geometries, the freestanding bending head can easily be modified to right-hand bending and left-hand bending. The pluggable bending tools enable quick retrofitting for bending other tube dimensions. A fast hydraulic system for reducing bending times is an important factor for series production. The locking clamp pressure for tube clamping can be optimally...

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Mandrel bending Possible fields of application: – hydraulic piping – pipeline construction – plant construction, e.g. chemical industry – metal construction – prototyping bending capacity 7000: Ø 20 to 70 x 5 mm bending capacity 9000: Ø 20 to 90 x 5 mm depending on materials used – bending radius min/max: 40 mm/250 mm – bending radii minimum: 1.5 x Ø (standard 2 x Ø ) – multi functional machine control – setting of bending angle (0,1°) – mandrel support lengths 3000/4500/ 6000 mm – bending result 180º max – weight 1,600-3,200 kg (depending on type of construction) Optional accessories: – automatic...

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Mandrel bending Bending system 4800 – The mandrel bending device with manual chucking This mandrel bending system with eccentric rapid chucking for tube fixing enables low-cost bending. The compact drive unit with detachable mandrel support offers advantages when used at the place of installation. By means of a position recording directly on the bending axis we achieve optimum bending accuracy. Setting of the bending angle is made easily and quickly via a comfortable touchscreen-control with menu-driven display. With comfort control, two speeds are available, as well as a configurable via bending...

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Mandrel-free bending Bending with slide shoe for thin-walled tube Possible fields of application: – hydraulic piping – signpost construction – meander bending – prototyping – sanitary and heating construction Technical data 6000S and 6000D: bending capacity 6000S: Ø 10 to 50 x 4 mm current 230V bending capacity 6000D: Ø 10 to 60 x 4 mm bending capacity 6000DS: Ø 10 to 60 x 5 mm three-phase 400V / optional 230V – bending radius min/max: 36 mm/280 mm – optional: large bending radii up to 500 mm – setting of bending angle (0.1°) – multi functional machine control – bending result 180º max. – hexagonal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.