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Industrial furnaces construction

Industrial furnaces construction
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Industrial furnaces construction

Product catalog summary
Introduction
JUMO specializes in industrial furnace construction, focusing on temperature control, monitoring, and automation. With over 70 years of experience, JUMO ensures high process reliability and product quality by adhering to industry standards such as AMS2750 and CQI-9.
Temperature Sensors
JUMO offers thermocouples capable of withstanding temperatures up to 1800°C, compliant with AMS2750 and CQI-9 standards. These sensors come with DAkkS certification for high-quality measurements.
Control Systems
JUMO provides precise control solutions using PID algorithms, suitable for various furnace types. Systems like JUMO mTRON T and LOGOSCREEN 700 support energy-efficient process control and comply with AMS2750 and CQI-9 standards.
Data Recording
JUMO's paperless recorders, such as LOGOSCREEN and mTRON T, offer secure data recording and archiving, supporting tamper-proof data evaluation to maintain product quality and meet industry standards.
Monitoring Solutions
The safetyM series provides temperature monitoring solutions that ensure operational safety by switching systems to safe modes during malfunctions, complying with global safety standards like DIN EN 14597.
Automation and Visualization
JUMO offers thyristor power controllers and plant visualization software (SVS3000) for efficient energy management and process visualization, facilitating smooth operation and integration of furnace components.
Applications
JUMO products support industrial heat treatment processes, meeting AMS2750 and CQI-9 requirements, with solutions including precise temperature probes and comprehensive control systems for safe and reproducible operations.
Conclusion
JUMO's range of products and systems for industrial furnace construction ensures high-quality, reliable, and efficient operations, tailored to meet specific industry needs and standards.
Overview
The document details JUMO's thermoCOR system, calibration services, and software solutions, focusing on compliance with AMS2750 and CQI-9 standards. It highlights the capabilities of the JUMO thermoCOR, service packages, and the PCA3000 evaluation software.
Specifications
The JUMO thermoCOR features high-precision cold junctions, supports up to 12 configurable thermocouple inputs, and four universal inputs for devices like RTD temperature probes. It includes a touchscreen for easy handling and a master/user management system for secure data acquisition. Data transmission is facilitated via LAN or USB, and test reports can be generated post-testing.
Service Packages
JUMO offers various service packages, including introduction, maintenance, and comprehensive packages. These services cover renting options, support, recalibration, firmware updates, and functional tests. JUMO handles tasks such as temperature uniformity tests (TUS), system accuracy tests (SAT), and calibration.
Software Solutions
The PCA3000 software manages, archives, visualizes, and evaluates historical process data. It supports data import via USB or memory card and offers features like data backup, graphic processing, and data export in multiple formats. The PCC communication software complements PCA3000 by enabling easy data extraction and archiving.
Calibration Services
JUMO's DAkkS calibration laboratory offers on-site and in-house calibration services for various temperature measurement devices. The calibration certificates document measurement results, conditions, and uncertainties, ensuring traceability and accuracy.
JUMO Engineering
JUMO provides innovative system solutions, leveraging customer feedback to enhance product development. Their services include feasibility analysis, technical concept creation, project planning, and on-site startup, ensuring reliable and secure project execution.
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Catalog excerpts

Industrial furnaces construction-1

Industrial Furnace Construction Innovative solutions for your success

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Industrial furnaces construction-2

Dear Reader, Glass, ceramic, clay, and steel are the materials we en- We place special importance on making regular new develop- counter every day. However, only manufacturers are aware ments, on constantly improving existing products, and on con- of the requirements the furnaces have to meet and the kinds tinually making production methods more economical. This is of extreme process conditions they have to withstand during the only way that we can achieve the highest level of innovation. manufacturing and processing. For industrial furnace construction JUMO offers you a range of Here, JUMO is...

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Industrial furnaces construction-3

More than sensors + automation Temperature sensors for industrial furnaces Control - precise and efficient Recording, archiving, and evaluating Plant monitoring with the JUMO safetyM series Power under control with JUMO thyristor power switches and controllers Plant visualization software JUMO SVS3000 Application "Industrial heat treatment according to AMS2750 and CQI-9" 14 SAT and TUS tests with JUMO thermoCOR Evaluation software PCA 3000 PCA communication software (PCC)

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Temperature Temperature is the most important measurand for industrial furnaces since it affects the materials being manufactured and because it must be regulated and monitored precisely to avoid quality variations in the end product. Products from JUMO support you in this task. Approvals/standard requirements:

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Industrial Furnace Construction Temperature Control Recording Monitoring Automation and visualization Application Software Temperature sensors for industrial furnaces The high temperatures in industrial furnaces make it neces- The tubes are made of gas-proof ceramics out of C610, which sary to use thermocouples with the following combinations: contains a high percentage of aluminium oxide (for tempera- “type L” and “type J” Fe-CuNi, “type K” NiCr-Ni, “type S” tures of up to 1300 °C) and C799, a highly fireproof material Pt10Rh-Pt, “type B” Pt30Rh-Pt6Rh, and “type N” NiCrSi- (for temperatures...

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Control High quality solutions for industrial furnaces can only be guaranteed when, apart from sensor technology, the control of the measurands is also correct. JUMO systems are perfect for this task. Standard requirements:

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Industrial Furnace Construction Temperature Recording Monitoring Automation and visualization Application Software Control – precise and efficient Precise temperature curves are absolutely crucial during and analyzed for each batch. Devices such as JUMO mTRON what are often highly complex processes when firing, anneal- T or JUMO LOGOSCREEN 700 are supplied with an integrated ing, or tempering various different materials. batch function and batch reporting. The use of JUMO PID control algorithms has proven to be highly JUMO process controllers ensure that the most diverse of successful in industrial...

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Recording Are you familiar with JUMO’s solutions for secure data recording? With the devices in the JUMO LOGOSCREEN family of paperless recorders and the JUMO mTRON T measured value recording system you are ideally equipped to collect, archive, and evaluate measured values subject to verification in an easy, tamper-proof way. Approvals / standard requirements:

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Industrial Furnace Construction Temperature Control Monitoring Automation and visualization Application Recording, archiving, and evaluating Using the devices in the JUMO LOGOSCREEN family of pa- case of a malfunction, and the simultaneous recording of perless recorders and JUMO mTRON T, process data is batch processes. collected quickly as well as smoothly and then archived in JUMO paperless recorders offer the highest levels of se- a tamper-proof manner. Data can be evaluated directly on curity in measured data recording, data archiving, and data the device itself or on a computer by using...

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Monitoring Ensuring the safety of people, the machine, and the product plays a key role in furnace construction. Here, the manufacturing process inside the furnace is influenced considerably by the temperature. JUMO offers you a variety of products to monitor the temperature with state of the art technology.

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Industrial Furnace Construction Temperature Control Recording Automation and visualization Application Plant monitoring with the JUMO safetyM series Using compact and configurable temperature limiters/ limiters/monitors to comply with DIN EN 61508 (SIL) and monitors or safety temperature limiters/monitors you can – early and safely – detect and avert dangers that could cause The JUMO safetyM series offers you clear benefits: injury to people, be harmful to the environment, or destroy The alarm relay switches the furnace into safe operating production plants and products. mode in the event of...

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Automation and visualization Smooth processes require reliable systems, including their actuators. Given the various types of furnaces and thermal methods available, it is important for you that energy can be supplied reliably and safely so that power also reaches the place where you need it. Keeping an eye on all of the key data is also essential to ensure that different components interact as smoothly as possible with each other. This is where highperformance plant visualization software from JUMO comes into play.

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Industrial Furnace Construction Temperature Control Recording Monitoring Application Software Performance under control with JUMO solid state relay Plant visualization software JUMO SVS3000 The plant visualization software SVS3000 with batch-related The maximum temperature that can be reached when heat- data reporting and evaluation enables efficient operation, ing electrically powered industrial furnaces – such as fur- visualization, and documentation. Preprogrammed graphic naces for case hardening, electric arc furnaces, or smelting elements are stored in a library so that JUMO devices can...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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