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TAPERED ROLLER BEARINGS

TAPERED ROLLER BEARINGS
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TAPERED ROLLER BEARINGS

Product catalog summary
Introduction
This document serves as a catalog for Koyo Inch Series Tapered Roller Bearings by JTEKT Corporation, emphasizing innovation in bearing design with a focus on size, weight, and environmental considerations.
Technical Specifications
  • Structure: Tapered roller bearings include an outer ring, inner ring, rollers, and a cage, designed to enhance axial load resistance.
  • Types: Classified into standard, intermediate, and steep types based on contact angle, affecting axial load resistance.
Outstanding Features
  • Load Ratings: Capable of handling radial, axial, and combined loads, suitable for heavy or impact loads.
  • Mounting Flexibility: Separable outer ring allows for easier installation and design flexibility.
  • Adjustable Clearance: Clearance can be adjusted during installation by varying the axial position of the rings.
Bearing Service Life
  • Service Life Definition: Defined by the number of rotations until material flaking occurs due to fatigue.
  • Basic Dynamic Load Ratings: Indicate load capacity under rolling fatigue for radial and thrust bearings.
  • Service Life Calculation: Calculated using dynamic load rating and applied load, with adjustments for speed and other factors.
  • Corrected Rating Life: Adjustments for reliability, material, and operating conditions can extend the basic rating life.
Load and Tolerances
  • Equivalent Load: Provides calculations for dynamic and static equivalent loads for proper bearing selection.
  • Bearing Tolerances: Specifications for boundary tolerances guide installation and ensure performance.
Applications and Additional Information
  • Applications: Outlines typical applications, demonstrating versatility.
  • Supplementary Information: Includes shaft and housing bore tolerances, SI units, conversion factors, and a Greek alphabet list for reference.
Technical Load Rating and Safety Coefficient
Details the calculation of the safety coefficient (fs) for bearings, with minimum values provided for various operating conditions, noting that spherical thrust roller bearings require fs ≥ 4.
Service Life Coefficient
Describes the service life coefficient (fh) with corresponding L10 and L10h values, indicating expected lifespan under different conditions.
Dynamic and Static Equivalent Load
Explains the calculation of dynamic equivalent load (P) for combined radial and axial loads, and static equivalent load for low-speed or stationary conditions.
Bearing Tolerances
Specifies tolerances according to ANSI/ABMA standards, with tables for inch and metric series bearings.
Numbering System
Explains the numbering system for inch series tapered roller bearings, detailing codes for duty, angularity, and basic series indication.
Typical Applications
Describes applications in automotive contexts, emphasizing the importance of selecting bearings for specific loads and conditions.
Overview of Applications
Details applications in machine tool spindles, electric railway car gear units, and farm equipment transmissions, with specification tables for different series.
SI Units and Conversion Factors
Lists physical quantities with SI units and conversion factors, such as force and pressure.
Global Network
Provides contact details for Koyo Bearing Corporation and JTEKT Corporation offices worldwide.
Manufacturing Plants and Technical Centers
Includes information and contact details for manufacturing plants and technical centers globally.
Environmental Note
The catalog is printed on recycled paper using environmentally friendly soy ink.
See more

Catalog excerpts

TAPERED ROLLER BEARINGS-1

Inch Series TAPERED ROLLER BEARINGS Inch Series • General Bearings • TAPERED ROLLER BEARINGS Inch Series TAPERED ROLLER BEARINGS This catalog has been printed on paper of recycled paper pulp using environmentally friendly soy ink. CAT. NO. B2009E Printed in Japan '09.3-1CDS

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TAPERED ROLLER BEARINGS-2

Inch Series TAPERED ROLLER BEARINGS Value & Technology

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TAPERED ROLLER BEARINGS-3

Publication of New Inch series Tapered Roller Bearing Catalog Allow us to express our heartfelt appreciation for your valuable patronage. At this time we are pleased to provide you with our new Koyo Inch Series Tapered Roller Bearing Catalog. JTEKT Corporation has long enjoyed a strong reputation as a maker of inch-series tapered roller bearings from the time of its predecessor Koyo Seiko, and in recent years we have continued intense R&D activities to make improvements in such areas as the size, weight, and environmental friendliness of these bearings. The fruits of these efforts are reflected...

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TAPERED ROLLER BEARINGS-4

TAPERED ROLLER BEARINGS Contents Technical section 1 Structure of tapered roller bearings ⋅⋅⋅ 4 2 Outstanding features of tapered roller bearings ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 5 Specification tables 8 Series No. INDEX ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 20 1 TS type ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 34 2 TSS type ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 98 3 TS type Metric "J" series ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 104 3 Bearing service life ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 6 3.1 Bearing service life ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅...

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TAPERED ROLLER BEARINGS-5

1 Structure of tapered roller bearings 1 Structure of tapered roller bearings Tapered roller bearings consist of outer ring, inner ring, rollers and a cage. This bearing contains tapered rollers for its rolling element which are guided by the inner ring backface rib on the roller large end face. Outer ring Roller Inner ring The raceway surfaces of inner ring and outer ring and the rolling contact surface of rollers are designed so that the respective apexes converge at a point on the bearing center line. Cage Bearings are classified into standard, intermediate and steep types, in accordance with...

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TAPERED ROLLER BEARINGS-6

2 Outstanding features of tapered roller bearings 1) Higher load ratings Tapered roller bearings with higher load ratings can accept radial loads or axial loads in one direction and combined radial and axial loads. This type of bearing is suitable for use under heavy load or impact load. F 2) The outer ring can be mounted separately from the inner ring assembly Since the outer ring is separable from the inner ring assembly, the inner ring assembly can be installed on the shaft and the outer ring in the housing, individually. This feature facilitates mounting of the bearing while making the design...

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TAPERED ROLLER BEARINGS-7

3 Bearing service life 3 Bearing service life 3.1 Bearing service life When bearings rotate under load, material flakes from the surfaces of inner and outer rings or rolling elements by fatigue arising from repeated contact stress. This phenomenon is called flaking. The total number of bearing rotations until flaking occurs is regarded as the bearing "(fatigue) service life". "(Fatigue) service life" differs greatly depending upon bearing structures, dimensions, materials, and processing methods. Since this phenomenon results from fatigue distribution in bearing materials themselves, differences...

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TAPERED ROLLER BEARINGS-8

3.4 Corrected rating life The basic rating life (L10), expressed using Equation (3.1), is (fatigue) life, whose estimate of reliability is 90 %. A certain application requires a service life whose reliability is more than 90 %. Special materials help extend bearing life, and lubrication and other operating conditions may also affect bearing service life. The corrected rating life can be obtained from the basic rating life using Equation (3.6). Lna = a1 a2 a3 L10 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (3.6) where : 106 revolutions Lna : corrected rating life estimated reliability...

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TAPERED ROLLER BEARINGS-11

4 Equivalent load 4 Equivalent load 4.1 ( When Fa /Fr Dynamic equivalent load Bearings are used under various operating conditions; however, in most cases, bearings receive radial and axial load combined, while the load magnitude fluctuates during operation. Therefore, it is impossible to directly compare the actual load and basic dynamic load rating. The two are compared by replacing the loads applied to the shaft center with one of a constant magnitude and in a specific direction, that yields the same bearing service life as under actual load and rotational speed. This theoretical load is referred...

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