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LARGE SIZE BALL & ROLLER BEARINGS

LARGE SIZE BALL & ROLLER BEARINGS
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LARGE SIZE BALL & ROLLER BEARINGS

Product catalog summary
Overview: This document is a comprehensive catalogue for large size ball and roller bearings from Koyo, detailing technical data, specifications, and guidelines for various industrial applications.
Main Sections:
  • Types of Bearings: Covers deep groove ball bearings, angular contact ball bearings, cylindrical roller bearings, tapered roller bearings, spherical roller bearings, thrust ball bearings, and specialized bearings for applications like crane sheaves and continuous casting machines.
  • Technical Specifications: Provides detailed specifications for each bearing type, including dimensions, load ratings, and material properties, along with tables for tolerances, fits, and internal clearances.
  • Service Life and Load Ratings: Explains bearing service life concepts, factors affecting it, and formulas for calculating load ratings, considering temperature and material characteristics.
  • Lubrication and Materials: Offers guidelines for lubrication and material selection to enhance performance and longevity, emphasizing the importance of appropriate lubricant and material choice.
  • Failure Analysis: Discusses common bearing failures and recommendations for minimizing them through proper selection and maintenance.
  • Supplementary Information: Includes tables and conversion factors for unit conversions, steel hardness, and viscosity.
Key Recommendations: Advises consulting JTEKT for specific bearing selections and emphasizes adhering to ISO standards for load ratings and material specifications.
Environmental Considerations: The catalogue is printed on recycled paper, highlighting a commitment to sustainability.
Specifications:
- Lubrication: Ball bearings should use lubricants with a kinematic viscosity of 13 mm2/s or less, and roller bearings with 20 mm2/s or less.
- Operation: Bearings should operate at slow rotational speeds, with specific speed limitations.
- Contamination: Lubricant contamination is expected.
- Misalignment: Greater misalignment of inner and outer rings is present.
- Hardness: Corrections to the basic dynamic load rating are necessary when bearing hardness is diminished by heat.
Load Calculations:
- Loads include forces from supported objects, transmission forces, and operational loads.
- Load Coefficient: Actual loads are often greater than calculated due to vibration and impact.
- Dynamic Equivalent Load: Bearings receive combined radial and axial loads, and the dynamic equivalent load is calculated to compare actual load with basic dynamic load rating.
Static Load Ratings:
- Basic Static Load Rating: Excessive static or impact loads can cause permanent deformation.
- Static Equivalent Load: Calculated to generate the same contact stress as actual loading conditions.
Safety Coefficient:
- Ensures safety in relation to the basic static load rating, varying based on operating conditions and bearing type.
Bearing Tolerances:
- Tolerances and permissible values for boundary dimensions and running accuracy are specified by standards such as JIS, ISO, and ABMA.
Specifications and Tolerances:
Outlines tolerances for shaft and housing bore diameters in relation to bearing fits, specifically for class 0 tolerance bearings, and includes a diagram illustrating the relationship between these tolerances and different types of fits.
Fit Selection Considerations:
Factors include load characteristics, temperature distribution, bearing internal clearance, surface finish, material, and thickness of shaft and housing, mounting and dismounting methods, and compensation for shaft thermal expansion.
Load Characteristics:
Categorized into rotating inner ring load, rotating outer ring load, and indeterminate direction load.
Effect of Load Magnitude:
Radial loads cause the inner ring to expand, reducing initial interference.
Effect of Fitting Surface Roughness:
Effective interference after fitting can differ from calculated interference due to plastic deformation.
Effect of Temperature:
Operating temperatures higher than ambient can reduce effective interference due to thermal expansion.
Maximum Stress Due to Fit:
Excessive stress from interference fits can cause bearing ring fractures.
Other Considerations:
For high accuracy, improved tolerances for shaft and housing are necessary.
Recommended Fits:
Tables provide recommended fits for various bearing types and conditions.
Specifications and Procedures:
Provides detailed specifications for bearing fits, focusing on internal clearance and recommended fits for various types of bearings.
Recommended Fits:
For thrust bearings, outlines fits for both shafts and housings, specifying tolerance ranges and conditions under which different classes should be used.
Rolling Mill Roll Neck Bearings:
Discusses the use of interference and clearance fits for roll neck bearings, depending on load and speed conditions.
Internal Clearance:
Internal clearance is crucial for bearing performance, affecting factors like fatigue life, heat generation, and noise.
Tables and Data:
Includes tables detailing recommended fits and internal clearance values for different bearing types and sizes.
Internal Clearance Specifications:
Provides detailed specifications for the axial and radial internal clearance of various types of bearings.
Lubrication Guidelines:
Lubrication is critical for bearing performance, influencing bearing life significantly.
Grease vs. Oil Lubrication:
Comparison between grease and oil lubrication, highlighting factors such as sealing device complexity, lubricating ability, rotation speed suitability, ease of lubricant replacement, lubricant life, cooling effect, and dirt filtration capability.
Grease Lubrication Methods:
Discusses closed lubrication and feeding method, advising on the amount of grease to use.
Grease Feeding Interval:
Provides guidance on grease feeding intervals based on rotational speed.
Temperature Correction Coefficient: Discusses the application of a correction coefficient to adjust the feeding interval based on the bearing operating temperature.
Lubrication Overview: Provides detailed information on various lubrication methods for bearings.
Oil Lubrication Methods: Discusses oil bath, oil drip, oil splash, forced oil circulation, oil jet lubrication, oil mist lubrication, and oil/air lubrication.
Grease Lubrication: Grease is a semi-solid lubricant made by mixing a thickener with base oil.
Grease Types and Characteristics: Discusses lithium grease, calcium grease, sodium grease, and non-soap base grease.
Lubricating Oil Selection: Selection is based on viscosity at operating temperature.
Specifications and Procedures:
Spherical roller bearings require a kinematic viscosity of 20 mm2/s or higher.
Materials and Standards:
Discusses materials used for bearing rings, rolling elements, and cages.
Failures and Countermeasures:
Examples of bearing failures, such as flaking and cracking, are discussed with their causes and countermeasures.
Recommendations:
For optimal bearing performance, recommends selecting appropriate materials and maintaining proper lubrication and sealing methods.
Overview: Provides a comprehensive analysis of bearing failures, their causes, and recommended countermeasures.
1. Bearing Failures and Countermeasures:
  • Axial Cracks: Occur due to excessive axial load and improper axial clearance.
  • Brinelling: Caused by improper handling.
  • Scuffing: Results from improper lubrication and excessive axial load.
  • Smearing: Occurs due to improper lubrication and slip of rolling elements.
  • Corrosion: Caused by worn seals and ingress of water.
  • Creeping: Due to insufficient lubrication between surfaces.
  • Seizure: Results from improper lubrication and excessive axial load.
  • Lubrication Failures: High temperature and water ingress lead to grease degradation.
2. Bearing Specifications:
  • Deep Groove Ball Bearings: Suitable for radial and axial loads.
  • Boundary Dimensions and Load Ratings: Detailed tables provide dimensions, load ratings, and design specifications.
3. Recommendations:
  • Ensure proper handling and mounting techniques.
  • Regularly check and maintain seals.
  • Select appropriate lubricants.
  • Review operating conditions and adjust bearing specifications as necessary.
Specifications:
Cylindrical roller bearings are detailed with various dimensions, load capacities, and design types.
Procedures:
Outlines procedures for adjusting the clearance of tapered bore bearings.
Standards and Tolerances:
Dimensions and tolerances are specified according to JIS B 1512 and JIS B 1514 standards.
Recommendations:
Recommendations include using NU and N types as free side bearings.
Lubrication and Design Features:
Some bearings feature lubrication grooves or holes.
Key Data from Tables:
Tables provide detailed specifications for various bearing models.
Critical Information:
Allowable misalignment values are provided for different load conditions.
Summary of Technical Document on SI Units and Conversion Factors
1. Introduction
Provides a comprehensive guide on SI units, conversion factors, and related technical specifications.
2. SI Units and Conversion Factors
  • Pressure: 1 Pascal (Pa) is equivalent to 0.10197 kgf/m2.
  • Viscosity: 1 kgf·s/m2 equals 9.80665 Pa·s.
  • Kinematic Viscosity: 1 mm2/s is equivalent to 1 centistokes (cSt).
  • Surface Tension: Measured in N/m.
3. Work, Energy, and Power
  • Energy: 1 Joule (J) is equivalent to 1 N·m.
  • Power: 1 Watt (W) is equivalent to 0.10197 kgf·m/s.
4. Temperature and Heat
  • Temperature: Conversion between Celsius and Kelvin is given by tK = t°C + 273.15.
  • Heat: 1 calIT = 4.1868 J.
5. Thermal Properties
  • Thermal Conductivity: 1 W/(m·K) is equivalent to 4.18605 cal/(s·m·;).
  • Heat Transfer Coefficient: 1 W/(m2·K) is equivalent to 4.18605 cal/(s·m2·;).
6. Conversion Tables
  • Inch/Millimeter Conversion: Provides a detailed table for converting inches to millimeters.
  • Steel Hardness Conversion: Includes Rockwell, Vicker’s, and Brinell scales.
  • Viscosity Conversion: Details conversion between kinematic viscosity in mm2/s and other units.
  • Shaft Tolerances: Lists deviation classes for nominal shaft diameters in micrometers.
7. Conclusion
This document serves as a valuable reference for engineers and scientists requiring precise unit conversions and understanding of material properties.
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Catalog excerpts

LARGE SIZE BALL & ROLLER BEARINGS-1

LARGE SIZE BALL & ROLLER BEARINGS LARGE SIZE BALL & ROLLER BEARINGS General Bearings CAT. NO. B2002E-1 Pr inted in Japan '12.0 8 - 5BDS ( ' 0 8.7) CAT. NO. B2002E-1 CAT. NO. B2002E-1

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LARGE SIZE BALL & ROLLER BEARINGS-2

1 Selection of bearing dimensions ⋅⋅⋅ 4 3 Bearing fits ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 31 5 Lubrication ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 52 2 Bearing tolerances ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 13 4 Internal clearance ⋅⋅⋅⋅⋅⋅⋅⋅ 43 7 Examples of failures ⋅⋅⋅⋅ 66 6 Bearing materials ⋅⋅⋅⋅⋅⋅⋅⋅ 62 Technical data Deep groove ball 68, 69, 160, 62 ,63, SB⋅⋅⋅, 3⋅⋅⋅ bearings 78, 79, 70, 72, 73 AC⋅⋅⋅ bearings DF DB 18, 28, 38, 19, 29, 10, 30, 31, 2, 22, 32, 3, 23, 33 NU (NJ) (NUP) Angular contact ball 2AC⋅⋅⋅ 3⋅⋅⋅ (N) NN (NF) DC48(V), 49(V) FC⋅⋅⋅, 3⋅⋅⋅, 4CR⋅⋅⋅ 48, 39, 49, 30, 40, 31, FC⋅⋅⋅, 3⋅⋅⋅ Cylindrical roller 99⋅⋅⋅, D99⋅⋅⋅, T99⋅⋅⋅ bearings...

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LARGE SIZE BALL & ROLLER BEARINGS-3

LARGE SIZE BALL & ROLLER Value & Technology

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LARGE SIZE BALL & ROLLER BEARINGS-5

1. Selection of bearing dimensions 1-1 Bearing service life When bearings rotate under load, material flakes from the surfaces of inner and outer rings or rolling elements by fatigue arising from repeated contact stress. This phenomenon is called flaking. The total number of bearing rotations until flaking occurs is regarded as the bearing "(fatigue) service life". "(Fatigue) service life" differs greatly depending upon bearing structures, dimensions, materials, and processing methods. Since this phenomenon results from fatigue distribution in bearing materials themselves, differences in bearing...

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LARGE SIZE BALL & ROLLER BEARINGS-6

1. Selection of bearing dimensions 1-2-3 Correction of basic dynamic load rating for high temperature use and dimension stabilizing treatment In high temperature operation, bearing material hardness deteriorates, as material compositions are altered. As a result, the basic dynamic load rating is diminished. Once altered, material composition is not recovered, even if operating temperatures return to normal. Therefore, for bearings used in high temperature operation, the basic dynamic load rating should be corrected by multiplying the basic dynamic load rating values specified in the bearing specification...

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LARGE SIZE BALL & ROLLER BEARINGS-7

1. Selection of bearing dimensions 1-4 Dynamic equivalent load Bearings are used under various operating conditions; however, in most cases, bearings receive radial and axial load combined, while the load magnitude fluctuates during operation. Therefore, it is impossible to directly compare the actual load and basic dynamic load rating. The two are compared by replacing the loads applied to the shaft center with one of a constant magnitude and in a specific direction, that yields the same bearing service life as under actual load and rotational speed. This theoretical load is referred to as the...

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LARGE SIZE BALL & ROLLER BEARINGS-8

1. Selection of bearing dimensions 1-4-2 Mean dynamic equivalent load When load magnitude or direction varies, it is necessary to calculate the mean dynamic equivalent load, which provides the same length of bearing service life as that under the actual load fluctuation. The mean dynamic equivalent load (Pm) under different load fluctuations is described using Graphs (1) to (4). (1) Staged fluctuation P (2) Stageless fluctuation P P1 P2 Pm Pm Pn 0 0 n1t1 p Pm = n2t2 Pmin Σ niti nntn P1p n1t1 + P2p n2t2 + ⋅⋅⋅ + Pnp nntn ⋅⋅⋅⋅⋅⋅⋅⋅⋅ (1-12) n1t1 + n2t2 + ⋅⋅⋅⋅⋅⋅ + nntn (3) Fluctuation forming sine...

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LARGE SIZE BALL & ROLLER BEARINGS-9

1. Selection of bearing dimensions 2. Bearing tolerances 1-5-3 Safety coefficient The allowable static equivalent load for a bearing is determined by the basic static load rating of the bearing; however, bearing service life, which is affected by permanent deformation, differs in accordance with the performance required of the bearing and operating conditions. Therefore, a safety coefficient is designated, based on empirical data, so as to ensure safety in relation to basic static load rating. fs = Table 1-6 Values of safety coefficient fs Table 2-1 When high running accuracy is required With...

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LARGE SIZE BALL & ROLLER BEARINGS-14

2. Bearing tolerances Tolerances for inch series tapered roller bearings = ABMA 19 = Table 2-5 Unit : μm (1) Inner ring Applied bearing type Nominal bore diameter d , mm (1/25.4) over up to Deviation of a single bore diameter 3 ds Class 4 Class 2 Class 3 Class 0 upper lower upper lower upper lower upper lower 76.2 ( 3.0) − + 13 0 +13 0 +13 0 +13 0 76.2 ( 3.0) 266.7 (10.5) + 25 0 +25 0 +13 0 +13 304.8 (12.0) + 25 0 +25 0 +13 0 +13 609.6 (24.0) + 51 0 +51 0 +25 0 − − 914.4 (36.0) + 76 0 − − +38 0 − 1 219.2 (48.0) +102 0 − − +51 0 − − − +127 0 − − +76 0 − Class 4 Class 2 − upper lower upper Class...

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2. Bearing tolerances Table 2-6 Tolerances for metric J series tapered roller bearings1) Unit : μm (1) Bore diameter and width of inner ring and assembled bearing width Nominal bore diameter d mm over Deviation of a single bore diameter Deviation of a single inner ring width 3 ds 3 Bs Nominal bore diameter Deviation of the actual bearing width 3 Ts Class PK Class PN Class PC Class PB Class PK Class PN Class PC Class PB up to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower Class PK Class PN Class PC d mm Class PB upper lower upper lower upper lower...

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2. Bearing tolerances Table 2-7 Tolerances for thrust ball bearings = JIS B 1514 = Table 2-8 Nominal bore diameter d mm Single plane bore diameter variation Single plane mean bore diameter deviation 3 dmp Washer raceway to back face thickness variation Deviation of the actual bearing height classes 0, 6, 5 class 0 class 6 class 5 classes 0, 6, 5 over up to −150 80 5 0 0 −175 10 5 0 25 13 7 30 30 15 7 − 45 34 30 18 9 0 − 50 38 35 21 11 800 0 − 75 55 40 25 13 800 1 000 0 −100 75 45 30 1 000 1 250 0 −125 95 50 35 80 max. upper lower 120 0 − 20 15 +200 −200 120 180 0 − 25 19 +250 −250 −200 180 250...

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