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Bearings for Continuous Casting Machines

Bearings for Continuous Casting Machines
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Bearings for Continuous Casting Machines

Product catalog summary
Introduction
The document addresses the application of bearings in continuous casting machines, which endure heavy loads and harsh conditions. It outlines the challenges such as wear and cracking faced by roll support bearings and presents JTEKT's solutions to enhance bearing longevity.

Failure Mechanism of Bearings
Spherical roller bearings in continuous casting machines suffer from differential slip under heavy loads and low speeds, causing wear and cracking. JTEKT suggests using full complement cylindrical roller bearings to alleviate these problems.

High Performance Products and Their Features
  • Roll Support Bearings: Cylindrical roller bearings are favored over spherical ones due to their capacity to manage heavy loads without differential slip, thereby prolonging service life.
  • HSC Bearing Units: These units incorporate a half-round outer ring and compact seal design, providing a 15% boost in static load rating and enhanced cooling efficiency.
  • Oil Seals: These seals are crafted to prevent water and scale ingress, utilizing H-NBR material for high-temperature resistance and a bumper lip to distribute contact stress.
  • Oil/Air Lubrication System: This system employs compressed air to sustain high internal pressure, deterring contaminants and minimizing oil consumption.

Dimensions Tables
The document includes detailed dimensions and specifications for SC and SCP bearings, emphasizing their load ratings and structural characteristics.

Conclusion
JTEKT provides a wide array of bearings and related products aimed at improving the performance and durability of continuous casting machines in demanding environments.
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Catalog excerpts

Bearings for Continuous Casting Machines-1

• Steel mill bearings • Bearings and Related Products for Continuous Casting Machines JTEKT CORPORATION

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Bearings for Continuous Casting Machines-2

Bearings and Related Products Continuous Casting Machines In continuous casting machines, roll support bearings are used under heavy loads and at extremely low speed. In addition, the operating conditions are severe, resulting in exposure to splashing water and scales. Accordingly, roll support bearings may be failed in an extremely short period of time, typically due to wear and To solve these problems, JTEKT has developed a series of products optimized to support the rolls of continuous casting machines, including bearings, oil seals, HSC (Half Split Cylindrical Roller) bearing units and Oil/Air...

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Bearings for Continuous Casting Machines-3

Bearings and Related Products for Continuous Casting Machines 1. Failure mechanism of Bearing h continuous casting machines, rolls are loaded under excessively heavy loads and may be bent considerably. Accordingly, to support the rolls, spherical roller bearings, which have a self-aligning, are commonly used JTEKT has performed a variety of verification tests and analyses concerning this application, and concluded that differential slip occurs in the spherical roller bearings on the rolls of the continuous casting machines when excessively heavy loads at extremely low speed are imposed on the...

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Bearings for Continuous Casting Machines-4

Bearings and Related Products for Continuous Casting Machines 2. High performance Products and Their Features (1) Roll support bearings Compared with spherical roller bearings, cylindrical roller bearings do not produce differential slip on the contact surface between each roller and bearing raceway under the excessively heavy loads delaying the development of wear and thus extending bearing service life. • SC bearing at free side To accommodate thermal roll contraction and expansion, the inner ring of this bearing are designed to move smoothly in the axial direction Bearings Classified by the...

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Bearings for Continuous Casting Machines-5

Bearings and Related Products for Continuous Casting Machines (2) HSC bearing units with half-round outer ring This unit is designed to support the rolls of continuous casting machines at their middle position under heavy loads, and has high cooling efficiency. This unit has unique structure, with a half-round outer ring placed on the loaded side only. This special half-round outer ring and compact seal design realizes a 1 5% increase in static load rating over that of conventional products. The outside diameter surface of the outer ring is finished spherically, providing a self aligning to the...

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Bearings for Continuous Casting Machines-6

Bearings and Related Products for Continuous Casting Machines 2. High performance Products and Their Features (3) Oil seals for roll support housings This oil seal is applied for non grease evacuated type (Called Seal Out Type) housing. The standard material of seal rubber is H-NBR, which well resists to high temperature and stable under steam For the roll barrel side, the GE type seal having a dust lip that securely prevents the ingress of water For the roll end side, the ME type seal with a dust Fig. 11 Type and shape of oil seals Fig. 13 FEM Analysis for Effects of Bumper Lip All these oil...

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Bearings for Continuous Casting Machines-7

Bearings and Related Products for Continuous Casting Machines (4) Oil/Air lubrication system This system supplies lubrication oil into the housing by means of compressed air. Therefore, the internal pressure of the housing is essentially high preventing the ingress of contaminants. This lubrication method is the most suitable for bearings used under severe environments where they may be exposed to scattering water and scales JTEKT supplies Oil/Air lubrication systems contact JTEKT for further details. lubrication system low, realizing a clean work environment. Prevention of contaminants ingress...

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Bearings for Continuous Casting Machines-8

Bearings and Related Products for Continuous Casting Machines SC Bearing (Free side) SC Bearings (Free side) Note * indicates width of outer ring and inner ring, respectively.

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Bearings for Continuous Casting Machines-9

Bearings and Related Products for Continuous Casting Machines SCP Bearing (Fixed side) Mounting SC Bearings (Free side) SCP Bearings (Fixed side)

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Bearings for Continuous Casting Machines-11

GLOBAL NETWORK BEARING BUSINESS OPERATIONS JTEKT CORPORATION NAGOYA HEAD OFFICE No.7-1, Meieki 4-chome, Nakamura-ku, Nagoya, Aichi 450-8515, JAPAN TEL : 81-52-527-1900 FAX : 81-52-527-1911 JTEKT CORPORATION OSAKA HEAD OFFICE No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN TEL : 81-6-6271-8451 FAX : 81-6-6245-3712 Sales & Marketing Headquarters No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN TEL : 81-6-6245-6087 FAX : 81-6-6244-9007 OFFICES KOYO CANADA INC. 5324 South Service Road, Burlington, Ontario L7L 5H5, CANADA TEL : 1-905-681-1121 FAX : 1-905-681-1392 KOYO CORPORATION...

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Bearings for Continuous Casting Machines-12

Bearings and Related Products for Continuous Casting Machines Value & Technology

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.