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Ball & Roller Bearings

Ball & Roller Bearings
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Ball & Roller Bearings

Product catalog summary
Introduction
This catalogue provides an overview of popular ball and roller bearings, emphasizing the importance of proper handling and maintenance for optimal performance. It suggests consulting the KOYO General Catalogue for more detailed technical information.
Technical Section
  • Rolling Bearing Structures and Types: Bearings are composed of rings, rolling elements, and a cage, classified by the number of rows of rolling elements.
  • Bearing Internal Clearance: Maintaining appropriate internal clearance is crucial for optimal performance.
  • Bearing Numbers: A system for identifying bearings based on specifications.
  • Handling of Bearings: Proper handling techniques are essential to avoid damage and ensure longevity.
Bearing Specification Tables
  • Deep Groove Ball Bearings: Suitable for high-speed operations with low noise and vibration.
  • Angular Contact Ball Bearings: Designed for high accuracy and speed, accommodating radial and axial loads.
  • Self-aligning Ball Bearings: Allow for self-alignment, accommodating misalignment and deflection.
  • Cylindrical Roller Bearings: Suitable for heavy radial loads and high-speed applications.
  • Tapered Roller Bearings: Accommodate radial and axial loads, with various configurations for different applications.
Supplementary Tables
Additional tables provide further specifications and configurations for specialized applications.
Products Information
Insights into the value and technology behind standard ball and roller bearings, including ball bearing units, locknuts, and lockwashers.
Conclusion
The catalogue emphasizes selecting the right bearing type for specific applications and maintaining them properly for optimal performance and longevity.
Overview of Bearing Types and Specifications
1. Tapered Roller Bearings
Designed to handle both radial and axial loads, suitable for heavy or impact loads. Bearings with the suffix 'J' and 'JR' are internationally interchangeable.
2. Spherical Roller Bearings
Self-aligning, accommodating both radial and axial loads, suitable for heavy or impact loads.
3. Thrust Ball Bearings
Accommodate axial loads in one or both directions, with self-aligning capabilities.
4. Spherical Thrust Roller Bearings
Provide self-alignment and great axial load resistance, typically oil-lubricated.
5. Bearing Internal Clearance
Tables provide detailed specifications for radial and axial internal clearances across various bearing types.
Specifications and Procedures
Detailed specifications for bearings, including nominal bore diameter and procedures for mounting and dismounting.
Test Run and Handling
A trial operation is recommended to ensure proper mounting of bearings.
Noise and Temperature Monitoring
Tables detail types of bearing noises, their causes, and countermeasures.
Dismounting Methods
Methods for dismounting cylindrical and tapered bore bearings are described.
Maintenance and Inspection
Regular maintenance and inspection are crucial for optimal bearing performance and longevity.
Failure Analysis
Methods for detecting bearing abnormalities include noise checking, temperature monitoring, and lubricant analysis.
Bearing Specification Tables
Tables list various types of bearings along with their specifications and applications.
Specifications
Specifications for various types of angular contact ball bearings, including dimensions and tolerances.
Procedures
Details on axial and radial internal clearances for matched pair and double-row bearings.
Norms
Contact angles for different series are specified.
Recommendations
Guidance on the application of standard cages and allowable misalignment.
Key Data from Tables
Tables provide detailed information on boundary dimensions, tolerances, and recommended fits.
Diagrams
Diagrams illustrate the relationship between axial load and axial displacement.
Overview
Specifications and guidelines for various types of bearings, including cylindrical roller bearings and tapered roller bearings.
1. Cylindrical Roller Bearings
  • Specifications: Lists boundary dimensions, basic load ratings, and limiting speeds.
  • Types: Various types such as NU, NJ, NUP, N, and NF are mentioned.
2. Tapered Roller Bearings
  • Design: Suitable for heavy or impact loading.
  • Load Capacity: Capable of carrying radial and axial loads simultaneously.
  • Types: Standard, medium, and steep types are available.
  • Specifications: Conform to ISO 355 specifications.
3. Bearing Series and Codes
  • Metric and Inch Series: Details metric series single-row tapered roller bearings.
  • Dimension Series: New dimension series based on ISO 355 are specified.
4. Load Calculations
  • Equivalent Radial Load: Formulas for calculating dynamic and static equivalent radial loads.
  • Considerations: Advises on the use of bearings under specific conditions.
5. Additional Remarks
  • Cage Types: Standard cage types are referenced.
  • Misalignment: Allowable misalignment for single-row tapered roller bearings is specified.
Overview
Specifications and data for various types of spherical roller bearings.
Specifications
Lists numerous bearing models, categorized by cylindrical and tapered bores.
Procedures
Outlines the application of standard cages and allowable aligning angles.
Norms and Standards
References standard cage types used for the bearings.
Key Data from Tables
  • Boundary dimensions for each bearing model.
  • Basic load ratings indicating the maximum load the bearings can handle.
  • Limiting speeds for both grease and oil lubrication.
  • Mass for cylindrical and tapered bores.
Recommendations
Suggests using the specified standard cage types for optimal performance.
Critical Information
Emphasizes the importance of selecting the correct bearing type based on load ratings, speed limits, and alignment capabilities.
Overview
Specifications and guidelines for various types of bearings, including thrust ball bearings, spherical thrust roller bearings, and ball bearing units.
Thrust Ball Bearings
  • Designed to handle axial loads and are not suitable for high-speed rotation.
  • Specifications include boundary dimensions, basic load ratings, and limiting speeds.
Spherical Thrust Roller Bearings
  • Designed to carry high axial loads and can support radial loads up to 55% of the axial load.
  • Features self-aligning capabilities.
Ball Bearing Units
  • Comprise pre-lubricated sealed ball bearings and various housing shapes.
  • Capable of self-alignment to prevent overloads due to misalignment.
Technical Specifications
  • Detailed tables provide dimensions, load ratings, and speed limits.
  • Tolerances for bearing radial internal clearance and recommended fits are specified.
Key Recommendations
  • Ensure proper alignment and lubrication to maximize bearing performance and lifespan.
  • Follow specified tolerances and load ratings to prevent bearing failure.
Viscosity Conversion Table
Provides a table for converting kinematic viscosity measurements to various units at different temperatures.
Product Information
Details various bearings and equipment for different sectors, including automobiles, motorcycles, and industrial machinery.
High Precision Machine Components
Covers control type magnetic bearing spindles, drive shafts, and other components.
Factory Automation and Heat Technology Equipment
Mentions factory automation systems and heat technology equipment.
International Network
Lists contact information for KOYO offices and plants worldwide.
Certifications
KOYO SEIKO CO., LTD. is certified to ISO9001 and QS-9000 standards.
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Catalog excerpts

Ball & Roller Bearings-2

Copyright KOYO 1997The contents of this catalogue are the copyright of KOYO andmay not be reproduced unless permission is granted.Cares have been taken in every aspect to ensure the correctnessof the data contained in this catalogue but no liability can be accepted for any mistakes or omissions. >

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Ball & Roller Bearings-3

1.Structures and types2.Internal clearance 3.Bearing numbers 4.Handling of bearings > Deep groove ball bearings d 3 200 mm Angular contact ball bearings d 10 ֖ 200 mm Self-aligning ball bearings d 10 100 mm Cylindrical roller bearings d 20 ֖ 200 mm Tapered roller bearings d 15 200 mm Spherical roller bearings d 25 ֖ 300 mm Thrust ball bearings d 10 200 mm Spherical thrust roller bearings d 60 ֖ 300 mm Ball bearing units d 10 140 mm Locknuts and lockwashers >

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Ball & Roller Bearings-5

Standard ball and roller bearings a Ball bearing units Locknuts a Lockwashers >

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Ball & Roller Bearings-8

BallCylindrical roller ( L > 1) w ≤ 3 D > w ) Long cylindrical roller(3 D > 1) w < L > w <10 D > w , D > w >5 mm) Needle roller(3 D > 1) w < L > w <10 D > w , D > w ≤ 5 mm) Tapered roller (tapered trapezoid)Convex roller (barrel shape) > D > w :roller diameter(mm)Note 1) > CupRollerConeCage Outer ringBallInner ringCage Deep groove ball bearingTapered roller bearing Thrust ball bearing Shaft washerBallHousing washer Cage α = 0˚ α α = 90˚ Note) In thrust bearings inner and outer rings and also called"shaft washer" and "housing washer" respectively; in tapered roller bearings, the respective forms...

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Ball & Roller Bearings-17

29200 29300 29400 This type of bearing, comprising barrel-shapedconvex rollers arranged at an angle with the axis, is self-aligning due to spherical housing washer raceway;therefore, shaft inclination can be com- pensated for to a certain degree. Great axial load resistance is provided.This type can accommodate a small amount of radial load as well as heavy axial load. Normally, oil lubrication is employed.[ Recommended cage ]Copper alloy machined cage[ Main applications ]Hydroelectric generators, vertical motors, propeller shafts for ships, screw down speed reducers, jib cranes, coal mills,...

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Ball & Roller Bearings-29

2) Inspection of shafts and housings > Clean up the shaft and housing to checkwhether it has flaws or burrs as a result of machining.Be very careful to completely remove lap-ping agents (SiC, Al > Since rolling bearings are more preciselymade than other machine parts, careful handling is absolutely necessary. 1) Keep bearings and the operating environ-ment clean.2) Handle carefully.Bearings can be cracked and brinelled easily by strong impact if handled roughly.3) Handle using the proper tools. 4) Keep bearings well protected from rust.Do not handle bearings in high humidity. Operators should...

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Ball & Roller Bearings-33

Mounting methods Descriptions > q Locknut w Hydraulic nut (a) Mounting on tapered shafts > q Locknut w Hydraulic nut(b) Mounting by use of an adapter Special spanner > q Locknut w Hydraulic nut(c) Mounting by use of a withdrawal sleeve (d) Measuring clearances Locating bearing by use of a clamp >

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Ball & Roller Bearings-36

Inner ring dismounting methods Descriptions > Fixtures Removal jaws > (a) Dismounting byuse of a press (b) Dismounting by useof special tools(c) Dismounting by useof special tools (d) Dismounting usinginduction heater >

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Ball & Roller Bearings-37

Inner ring dismounting methods Descriptions > (a) Dismounting by useof a wedge (b) Dismounting by useof oil pressure (e) Dismounting by useof locknuts(f) Dismounting by useof bolts(g) Dismounting by useof hydraulic nuts (c) Dismounting by useof clamps(d) Dismounting by useof hydraulic nuts > Outer ring dismounting methods Description > (a) Notches for dismounting(b) Bolt holes and boltsfor dismounting >

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Ball & Roller Bearings-38

4-6-1 Cleaning Periodic and thorough maintenance andinspection are indispensable to drawing full performance from bearings and lengthening their useful life.Besides, prevention of accidents and downtime by early detection of failures through maintenance and inspection greatly con- tributes to the enhancement of productivity and profitability. Before dismounting a bearing for inspec-tion, record the physical condition of the bearing, including taking photographs.Cleaning should be done after checkingthe amount of remaining lubricant and col- lecting lubricant as a sample for examina- tion.? A...

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Ball & Roller Bearings-41

OpentypeShieldedtypeSealedtype Bore diameter 10 200 mm > With snap ring grooveWith locating snap ring Bore diameter 10 ֖ 130 mm > ( with fillin g slot ) Bore diameter 15 ֖ 75 mm >

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Ball & Roller Bearings-68

BB > 1 1 rrr r > 1 rr ָDdr D踸dr With machined cageWith pressed cage Boundary dimensions Basic load ratings (kN) Limiting speeds (Refer.) 290462.11.1217268֖2 3002 800290462.11.1194241֖1 7002 3003405541.5273353֖1 5002 0004007852411548֖1 3001 800 3605841.5292384֖1 4001 9004208052432602֖1 2001 70010.810.818.845.5 22.452.0 (mm) With machined cageWith pressed cage (min > 1 ) Bearing > 1) Mass > 0r (kg) 190200 70387038B7238B7338B 7240B7340B Note1) B, C or no indication after the bearing number indicates nominal contact angle of 40֋, 15ڋ and 30ڋ respectively.Remark) Standard cage types used for the above...

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Ball & Roller Bearings-81

Cylindrical roller bearings Cylindrical roller bearings feature high radial loadcapacity because the rollers and raceway are in linear contact.These bearings are suitable for applications that involve heavy radial and impact loading.They are also appropriate for high-speed applicationsin that they can be machined very accurately due to their structure.Having a separable inner ring or outer ring, thesebearings can be mounted and dismounted easily. > Bore diameter 20 200 mm Cylindrical roller bearings > NUNNJNFNUP ? The NU and N types exhibit their best performancewhen used as free side bearings...

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Ball & Roller Bearings-83

Bearing seriesPressed cageMachined cage NU 101005 ֖ 1092NU, NJ, NUP, NF 2204 220204 ֖ 264NU, NJ, NUP 222204 22202204 ֖ 2252NU, NJ, NUP, NF 3304 320304 ֖ 348NU, NJ, NUP 232304 23202304 ֖ 2340NU, NJ, NUP, NF 4406 420406 ֖ 430 >

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Ball & Roller Bearings-109

Cylindrical boreTapered bore > StructureRollerConvex asymmetrical rollerCageCopper alloy prong typemachined cage *(excl.240 and 241 series)Inner ring (with or without rib)With center ribCharacteristicsSuperior to RH and RHA typesin high-speed performance.With ribs on both sides (to prevent rollers from falling) *(excl.240 and 241 series) R, RR type* RH, RHR type RHA type Convex symmetrical rollerPressed steel cage Without center rib (guide ring)The load rating capacity is larger than that of R type.(There aresome exceptional cases due to different interior specifications.)Without ribs on both...

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