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B1010 JHS Series Hyper Coupling

B1010 JHS Series Hyper Coupling

B1010 JHS Series Hyper Coupling

Product catalog summary
Introduction
The document introduces the JHS Series Hyper Coupling by JTEKT, designed to prevent overloads in drive systems by interrupting excessive torque transmission. This innovation aims to enhance performance and durability in industrial applications.

Specifications
The JHS Series offers a range of supported torque from 80 to 4200 kN·m and sizes with an outside diameter of 280 to 1090 mm. The full length ranges from 350 to 1500 mm, with a drive shaft rotation diameter of 160 to 840 mm.

Operating Principle
The hyper coupling functions as a torque limiter with a hydraulic expansion chamber that transmits torque. In case of excessive torque, the shear valve breaks, releasing oil pressure and allowing independent rotation of the outer cylindrical and shaft parts. Recovery involves replacing the shear valve and reapplying oil pressure.

Performance and Benefits
  • High operation accuracy with torque accuracy within ±10%.
  • Durability with over 150 operational cycles.
  • Significant reduction in maintenance man-hours, requiring only shear valve replacement.
  • Improved reliability through verified analysis of torque and oil pressure relationships.

Applications
The hyper coupling is suitable for various heavy-duty applications, including crushers, sizing press mills, plastic molding machines, and electric resistance welded tube mills. It protects equipment by intercepting excessive torque, reducing downtime and maintenance needs.

Conclusion
The JHS Series Hyper Coupling represents a significant advancement in drive system protection, offering enhanced performance, reduced maintenance, and increased reliability for industrial applications.
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Catalog excerpts

B1010 JHS Series Hyper Coupling-1

JHS Series Hyper Coupling

 Open the catalog to page 1
B1010 JHS Series Hyper Coupling-2

No.1 & Only One Technological Capacity A drive shaft that transmits power to a machine is installed between the machine and the motor. Therefore, if the machine stops suddenly and an overload is generated, the drive shaft or the motor may break down. The hyper coupling developed by JTEKT is an interrupting device which prevents overloads from being transmitted to the motor or the drive shaft if an overload is generated. High-level design/processing technology is added to a newly-developed material aiming at ultimate performance. New-generation products with improved rolling fatigue life, superior...

 Open the catalog to page 2
B1010 JHS Series Hyper Coupling-3

is torque limiter is a torque limiter q e t r that protects drive systems for heavy loads that protects drive systems for heavy loads o i e m r y JHS Series Hyper Coupling Extensive lineup High operation accuracy Significant reduction of maintenance man-hours High durability performance Operating principle A hydraulic expansion chamber is set in the outer cylindrical part to expand with oil pressure and transmit torque to the shaft part. Torque transmission Free independent rotation The shear valve is replaced by matching the phases of the outer cylindrical part and shaft part. When oil pressure...

 Open the catalog to page 3
B1010 JHS Series Hyper Coupling-4

High operation accuracy ■ Operating torque accuracy within is realized Shear valve Hydraulic expansion chamber Outer cylindrical part 3000 Shaft part The relationship between the operating torque and oil pressure value was obtained with analysis and verified with a large static torsion testing machine to improve reliability. Support bearing Theoretical line Relationship between oil pressure and operating torque High durability performance ■ Operating durability of 150 is realized Support bearing Cover tube times or more Female coupler ・ Special surface treatment is applied to the operating   surface...

 Open the catalog to page 4
B1010 JHS Series Hyper Coupling-5

Example of use of hyper coupling (rolling mill) Occurrence of multiple in-take of rolled material The rolls stop suddenly Hyper coupling installed Excessive torque acts on the motor, pinion stand, and drive shaft Excessive torque transmission is intercepted Significant downtime needed for equipment repair/replacement Recovery within a short time Work rolls Drive shafts Hyper coupling Pinion stand Installation on this side can be also considered Examples of other applications ● Crusher ● Sizing press mill  ● Plastic molding machine ● Electric resistance welded tube mill Extensive lineup (1) Supported...

 Open the catalog to page 5
B1010 JHS Series Hyper Coupling-6

www.jtekt.co.jp OFFICES KOYO CANADA INC. 5324 South Service Road, Burlington, Ontario L7L 5H5, CANADA TEL : 1-905-681-1121 FAX : 1-905-681-1392 JTEKT NORTH AMERICA CORPORATION -Main Office47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 -Cleveland Office29570 Clemens Road, P.O.Box 45028, Westlake, OH 44145, U.S.A. TEL : 1-440-835-1000 FAX : 1-440-835-9347 KOYO MEXICANA, S.A. DE C.V. Av. Insurgentes Sur 2376-505, Col. Chimalistac, Del. Álvaro Obregón, C.P. 01070, México, D.F. TEL : 52-55-5207-3860 FAX : 52-55-5207-3873 KOYO LATIN AMERICA, S.A. Edificio Banco...

 Open the catalog to page 6

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