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B1005E EXSEV Product Guidebook

B1005E EXSEV Product Guidebook
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B1005E EXSEV Product Guidebook

Product catalog summary
Overview: The Koyo EXSEV Bearing Series is engineered for extreme environments unsuitable for conventional bearings, benefiting industries like semiconductor manufacturing, clean-room applications, and vacuum chambers.
Clean Environment Bearings:
  • Clean Pro PRZ Bearing: Ideal for semiconductor and LCD manufacturing, operates between -30 to 200°C, maintaining cleanliness class 100.
  • High Temperature Clean Pro Bearing: Suitable for vacuum and clean environments, operates up to 260°C.
  • DL Bearing: Designed for vacuum motors and lithography equipment, operates from -100 to 200°C, maintaining cleanliness class 10.
Corrosive Environment Bearings:
  • High Corrosion Resistant Ceramic Bearing: Made from silicon carbide, resistant to strong acids and alkalis, suitable for aluminum electrolytic capacitor manufacturing.
  • Corrosion Resistant Ceramic Bearing: Uses corrosion-resistant silicon nitride, suitable for highly corrosive solutions.
High Temperature Environment Bearings:
  • Full Complement Ceramic Ball Bearing: Entirely ceramic, suitable for ultrahigh temperatures up to 800°C.
  • WS Bearing: Contains tungsten disulfide for heat resistance, recommended for horizontal axis applications.
Magnetic and Electric Field Environment Bearings:
  • Non-magnetic Hybrid Ceramic Bearing: Operates smoothly in magnetic fields, suitable for X-ray equipment.
  • Hybrid Ceramic Bearing: Prevents electric pitting, extending operational life in electric fields.
Packaging and Handling: Features KDL grease and ceramic balls, crucial for maintaining performance in extreme environments.
Conclusion: The EXSEV Bearing Series provides specialized solutions for challenging environments, enhancing performance and reliability in critical applications.
Introduction: This document serves as a product guidebook for EXSEV bearings, designed for extreme environments, referencing the comprehensive catalog (CAT.NO.B2004E) for detailed information.
Disclaimer: The catalog contents are subject to change without notice. JTEKT has prepared the catalog with care but does not accept liability for errors, omissions, or losses incurred from its use. Reproduction without permission is prohibited.
Publication Details: Printed in Japan in November 2013, catalog number CAT.NO.B1005E.
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Catalog excerpts

B1005E EXSEV Product Guidebook-1

For Extreme Special Environments Product Guidebook

 Open the catalog to page 1
B1005E EXSEV Product Guidebook-2

EXSEV Bearing Series Product Guidebook Contents EXSEV Bearings: Table of Characteristics… The Koyo EXSEV Bearing Series is a collection of high-performance bearings compatible with special operating environments and conditions, where conventional bearings are not applicable. Clean environment especially contributory to the semiconductor industry, such as in clean-room or vacuum-chamber applications. Koyo is certain that the high-performance EXSEV Bearing Series, which is the materialization of new values, will assist the many engineers working not only in the semiconductor industry but in a variety...

 Open the catalog to page 2
B1005E EXSEV Product Guidebook-3

bearings in daily life and at the cutting edge of technology Magnetic Rotates smoothly even in magnetic fields. field Non-magnetic Hybrid Ceramic Bearing Prevents damage from Electric electric pitting to enable field extended operation. Hybrid Ceramic Bearing Compatible with the harsh High temperature environment needed to generate X-rays. Vacuum Ceramic Bearing High Speed Compatible with the high temperature High environments of the surface treatment used temperature Spindle Unit for X-ray Tube in the solar cell manufacturing process. WS Bearing PN Bearing Full Complement Ceramic Ball Bearing...

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B1005E EXSEV Product Guidebook-4

Bearings: Table of Characteristics Applicable Environments Major Uses Limiting Speeds Permissible radial load Bearing Number 3) (Cage Code) High Temperature Clean Pro Bearing High Corrosion Resistant Ceramic Bearing Corrosion Resistant Ceramic Bearing Equal to the dn value of normal bearings Full Complement Ceramic Ball Bearing Clean environment Corrosive environment Ceramic Bearing Corrosion Resistant Hybrid Ceramic Bearing High temperature MG Bearing environment No less than 1.2 times that of steel bearings Magnetic field Non-magnetic Hybrid Ceramic Bearing environment Electric field Hybrid...

 Open the catalog to page 4
B1005E EXSEV Product Guidebook-5

Clean environment Clean Pro PRZ Bearing Typical bearing number High Temperature Clean Pro Bearing Typical bearing number Typical bearing number Typical bearing number This bearing has a fluoropolymer gel coating on its rolling surfaces as the lubricant. This bearing has a fluoropolymer coating on its rolling surface as the lubricant. This bearing is lubricated with a fluoropolymer coating over the entire surface of all bearing components. This bearing is lubricated with the packed fluorinated KDL grease, which is suitable for use in clean environments and vacuum environments. * KDL grease can...

 Open the catalog to page 5
B1005E EXSEV Product Guidebook-6

Clean environment Corrosive environment High Corrosion Resistant Ceramic Bearing Typical bearing number Typical bearing number Typical bearing number Corrosion Resistant Ceramic Bearing Ceramic Bearing Typical bearing number This bearing is lubricated with a solid fluoropolymer lubricant, which offers superior lubrication performance. The cage is made from a low-particle-emission fluorocarbon resin. This bearing uses a silicon carbide ceramic material, which is resistant to strong acids and alkalis. This bearing has its components made of corrosion resistant silicon nitride and is lubricated...

 Open the catalog to page 6
B1005E EXSEV Product Guidebook-7

Corrosive environment High temperature environment Corrosion Resistant Hybrid Ceramic Bearing Typical bearing number Typical bearing number Full Complement Ceramic Ball Bearing Typical bearing number Typical bearing number This bearing uses a stainless steel variety that has excellent corrosion resistance. As the lubricant, fluoropolymer is used. It is compatible with underwater use. This bearing has its components made of stainless steel, and is lubricated with lithium containing KHD grease, which is packed in adequate amounts. This bearing is suitable for use in slightly corrosive environments....

 Open the catalog to page 7
B1005E EXSEV Product Guidebook-8

High temperature environment Magnetic field environment Typical bearing number Typical bearing number Non-magnetic Hybrid Ceramic Bearing Typical bearing number Typical bearing number This bearing has silver ion plated on the stainless steel balls, as the lubricant. This bearing has molybdenum disulfide baked on the surface of the stainless steel cage, as the lubricant. This bearing has a highly heat resistant solid lubricant, such as molybdenum disulfide included in the cage material. This bearing uses non-magnetic stainless steel. It includes fluoropolymer as the lubricant. This bearing can...

 Open the catalog to page 8
B1005E EXSEV Product Guidebook-9

Electric field environment Hybrid Ceramic Bearing Typical bearing number K Series Full Complement Hybrid Ceramic Ball Bearing Typical bearing number Linear Motion Ball Bearings Typical bearing number Linear Way Bearing Units Typical bearing number This bearing is a standard hybrid ceramic bearing. Lubricated with grease or oil, it can be used as an insulating bearing or high speed bearing. This bearing is based on the K series super thin section ball bearing, which is widely used in industrial robots. Provided with some adaptations, this bearing is compatible with clean or vacuum environments....

 Open the catalog to page 9
B1005E EXSEV Product Guidebook-10

絶緑 Packaging and handling introductions Ceramic Balls Handling the special-environment usage bearing series • Pay special attention to items marked with "V" when using the bearing. • For details, please refer to the Koyo ceramic bearings & EXSEV bearing series catalog (CAT.NO.B2004E). This is low-particle-emission fluorocarbon grease for use in vacuum environments. • KDL grease expresses its high properties when used with rolling bearings, linear-motion bearings, and ball screws. • JTEKT also respond to requests only for grease, so consult JTEKT with such requests. • This grease can be used up...

 Open the catalog to page 10
B1005E EXSEV Product Guidebook-11

Bearing : Table of standard delivery times Boundary dimensions (mm) Basic load ratings 1) (kN) Bore Outside Width dia. dia. Bearing number Prefix Suffix Cage code Basic number Hybrid Ceramic Bearing 3NC Note) As a general rule, the internal clearance of bearings is as shown on the right. C3 Packed with KDL grease 1) The basic load rating (Cr) indicates the value for high-carbon steel chrome bearings. These values are used in the calculation of the permissible radial load. 1) The basic load rating (Cr) of each bearing may differ from the values shown in this table. 17 Non-magnetic Hybrid Ceramic...

 Open the catalog to page 11

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