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Transverse stretching device torque monitoring system 3D Tround View

Transverse stretching device torque monitoring system 3D Tround View

Product catalog summary
Overview: The document is a leaflet from The Japan Steel Works, Ltd., focusing on their Plastics Machinery Business Division. It introduces a torque monitoring system called '3D Tround View' for transverse stretching devices.
Specifications: The system detects the origin clip and calculates the time it takes for the clip to complete a round based on line speed. It monitors torque changes during one round in a 3D display, allowing identification of consistent torque fluctuations at specific locations.
Procedures: The origin detector can be installed on equipment without an origin clip. When retrofitting, the line speed must be 40 m/min or less. If torque exceeds a set value, an alarm notifies the customer of potential failure.
Norms and Recommendations: The system aims to prevent unexpected failures of the transverse stretching device (TD), which can disrupt production and require significant recovery time. It allows for systematic repairs and maintenance.
Main Causes of TD Failure: The document lists broken links and clips, rail wear, and drive motor reducer failure as primary causes of TD failure.
Benefits: By monitoring torque, the system helps detect signs of failure early, enabling planned repairs and reducing downtime.
3D Display Explanation: The 3D display shows each clip position on the X-axis, torque percentage on the Y-axis, and torque measurement round on the Z-axis.
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Catalog excerpts

Transverse stretching device torque monitoring system 3D Tround View-1

The Japan Steel Works, Ltd. Plastics Machinery Business Division Origin clip detection Transverse stretching device torque monitoring system Calculate the time for one round of the origin clip Acquire torque data for one round Unexpected failure of the TD disrupt customer's production plan, and it takes a lot of time and effort to recover. We would like to introduce the TD Acquire torque data for one round torque monitoring system “3D Tround View” so that customers can systematically repair the stretching device without waste. Origin clip detection Main causes of TD failure ・ Broken links and clips ・ Rail wear ・ Drive motor reducer failure By monitoring the torque, it is possible to detect signs of failure The figure below shows a 3D display of this system X axis:Each clip position Y axis:torque(%) Z axis:Torque measurement round Perform planned repairs When this system detects the origin clip, it calculate the time it takes for the clip to go around according to the line speed, and the torque for one round is acquired. Since the torque change during one round of the clip is monitored in 3D display, If torque fluctuations occur at the same location every round, it is possible to identify the place. The origin detector can be easily installed even in equipment that does not have an origin clip. *When retrofitting the origin clip, the line speed must be 40 m / min or less. Japan Steel Works, Ltd. Tokyo Head Office Gate City Osaki West Tower 1-11-1, Osaki, Shinagawa-ku, Tokyo 141-0032, Japan If the measured torque exceeds a certain value, an alarm will be issued to notify the customer of the possibility of failure. Europe (Germany) China (Shanghai)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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