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TEX for recycling cross-linked polymers

TEX for recycling cross-linked polymers

Product catalog summary
Introduction
The document outlines the recycling technology developed by Japan Steel Works, Ltd. (JSW) for cross-linked polymers, which are typically difficult to recycle and often incinerated or landfilled. The focus is on sustainable development through advanced extrusion technology.

Specifications
The TEX system is designed to efficiently break cross-links in polymers using a twin screw extruder. Key parameters controlled include polymer temperature, residence time, polymer pressure, shear stress, filling rate, and screw configuration.

Procedures
1. Breaking through shear stress: Materials are refined by mixing screws and depolymerized through compressing and shearing effects.
2. Breaking by liquid additives: Injected additives dissolve materials and promote the depolymerization process.

Features
- Continuous cross-link breaking with twin screw extruder.
- High-quality recycled pellets produced by dual-bar screen changer.
- Stable production ensured by precise polymer temperature control.
- Smooth depolymerization facilitated by multiple additive injections.
- Waste collection managed by devolatilization and dewatering equipment.

Abstract
JSW's technology addresses the challenge of recycling cross-linked polymers such as thermoplastic insulators, tires, and synthetic rubber materials. The TEX system enables the recycling of these materials, contributing to improved sustainability in plastic material use.
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Catalog excerpts

TEX for recycling cross-linked polymers-1

LEAFLET TEX for recycling cross-linked polymers The Japan Steel Works, Ltd. Plastics Machinery Business Division Case 1: Breaking through shear stress Feed materials are refined by mixing screws then depolymerized by compressing and shearing effect. Crushed material Abstract Cross linked polymers such as thermoplastic insulator, tire or synthetic rubber materials are mostly incinerated or landfilled as they are hard to melt and reuse for molding again. To improve sustainability of plastic material use, JSW developed extrusion technology to recycle cross-linked plastics and rubber by using TEX. Recycled pellet Feature ・ Continuous cross-link breaking by twin screw extruder ・ High quality recycled pellets by dual-bar screen changer ・ Stable production by precise polymer temperature control ・ Smooth depolymerization by multiple additive injection ・ Waste collection by devolatilize and dewater equipment Case 2: Breaking by liquid additives Injected additives help to dissolve materials and promote depolymerize process. Crushed material Liquid additives Process TEX can control for multiple parameters for efficient cross-link breaking. Fracture Disperse React Recycled pellet 1.Polymer temperature 2.Residence time (screw rpm, L/D) 3.Polymer pressure JSW continues to develop recycling system to explore sustainable development. JSW provides performance trial for customers’ challenges at Extrusion Technical Centers. 4.Shear stress 5.Filling rate 6.Screw configuration Japan Steel Works, Ltd. Tokyo Head Office Gate City Osaki West Tower 1-11-1, Osaki, Shinagawa-ku, Tokyo 141-0032, Japan Europe (Germany) China (Shanghai)

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