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Inline compounding technology

Inline compounding technology

Product catalog summary
Contact Information:
Japan Steel Works, Ltd. has offices in Tokyo, Europe (Germany), USA, China (Shanghai), Singapore, and Thailand. Contact details include phone numbers and websites for each location.
Overview:
The document is a leaflet from the Plastics Machinery Business Division of Japan Steel Works, Ltd., focusing on their compounding and pelletizing technologies.
Key Technologies:
  • Pelletizing and Compounding: The leaflet highlights the integration of compounding functions into twin screw extruders (CMP, CIM) to improve mixing performance and reduce production costs.
  • Compounding System: The system can be installed on existing extrusion lines by adding a continuous mixing device feeder and a modified screw for compounding.
Technical Specifications:
  • Model: CMP69
  • Material: PP + Rubber + TALC (22wt%)
  • Capacity: 400kg/h
  • Specific Energy: 0.12 ~ 0.13 kWh/kg
Features and Benefits:
  • Cost reduction through process integration and energy saving.
  • Added value from the compounding process.
  • Applicable for processes involving HDPE, LLDPE, PP, and compound products with inorganic filler lower than 25wt%.
Background:
The document discusses the trend of integrating separate manufacturing processes (polymerization, extrusion, compounding, and molding) into a single equipment to enhance market competitiveness by reducing production costs.
Conclusion:
JSW's inline compounding technology aims to produce competitive products by integrating compounding functions into twin screw extruders, thereby improving efficiency and reducing costs.
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Catalog excerpts

Inline compounding technology-1

LEAFLET Inline compounding technology -Aiming to produce competitive products- main feeder filler feeder additive feeder Background Plastic products are manufactured by several processes from polymerization, extrusion, compounding and molding with different equipment. If the separated processes can be integrated into one equipment, the final product would be more competitive in market as a consequence of reducing production cost. JSW inline compounding technology is integration of compounding function into twin screw extruders (CMP, CIM) by improving mixing performance. conventional flow existing feeder mixing extruder compounding system recent trend The Japan Steel Works, Ltd. Plastics Machinery Business Division Lab result Model: CMP69 Material: PP + Rubber + TALC (22wt%) Capacity: 400kg/h Specific energy: 0.12 ~ 0.13 kWh/kg TALC distribution (magnification of 15X) molding film and sheet injection blow molding film and sheet injection blow Existing Screw Feature ・ Cost reduction from process integration and energy saving ・ Added value from compounding process Applicable process : HDPE, LLDPE, PP Compound products with inorganic filler lower than 25wt% Japan Steel Works, Ltd. Tokyo Head Office Gate City Osaki West Tower 1-11-1, Osaki, Shinagawa-ku, Tokyo 141-0032, Japan Compounding system can be installed to existing extrusion line by adding continuous mixing device feeder and modified screw for compounding. JSW laboratory center is available for your investigation of new screw. Europe (Germany) Modified Screw for compounding China (Shanghai)

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