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Compounds for Automotive Applications

Compounds for Automotive Applications

Product catalog summary
Contact Information:
Japan Steel Works, Ltd. has offices in Tokyo, Europe (Germany), USA, China (Shanghai), Singapore, and Thailand. Contact details include phone numbers and websites for each location.
Overview:
The document is a leaflet from the Plastics Machinery Business Division of Japan Steel Works, Ltd., focusing on rubber particle distribution and machinery features.
Specifications and Features:
  • Efficient Mixing Performance: Improved rubber distribution at low temperatures through optimized kneading disc width and tilt angle. Adjustments in tip clearance reduce shear rate and polymer temperature. The NIC (special kneading barrel) enhances mixing performance by fluctuating shear rates.
  • High Capacity: The tilt angles of the kneading disc and tip clearance adjustments enhance the degassing rate at the open vent. The DGC (degassing barrel) increases the processing rate of feed materials.
Equipment:
The lab machine used is the TEX65 αⅡ -52.5PW-2V, with a feed material composition of PP, rubber, and talc (20%), and a capacity range of 650 to 2000 kg/h.
Evaluation:
The document highlights the PP compounding grades specialized for automotive applications, covering a wide variety of parts such as bumpers, lighting accessories, and interior decoration parts. These grades offer high fluidity for injection molding, enhanced mechanical properties, and the ability to mix materials of different viscosities, including rubber and talc.
Conclusion:
JSW provides advanced mixing technology for complex and varied materials, suitable for bumper grade extrusion in automotive applications.
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Catalog excerpts

Compounds for Automotive Applications-1

The Japan Steel Works, Ltd. Plastics Machinery Business Division Compounds for Automotive Applications Open Vent Vacuum Vent Abstract PP compounding grades specialized for automotive applications covers wide variety of parts including bumper, lighting accessories, interior decoration parts and etc. Focusing on PP compounding grades of bumper, it includes multiple characteristics such as high fluidity for injection molding, enhanced mechanical properties and complicated mixture of different viscosity feed materials including rubber and talc. JSW can offer the mixture technology for mixing of complicated and variety materials by adequate distribution which can be utilized for bumper grade extrusion. Features 1. Efficient mixing performance ① Rubber distribution at low temperature is significantly improved by applying appropriate width and tilt angle of the kneading disc. ② Tip clearance adjustment lowered shear rate and polymer temperature. ③ NIC (special kneading barrel) improves mixing performance by applying shear rate fulctuation. Rubber particle 2. High capacity ① The tilt angles of kneading disc and the adjustment of tip clearance improve degassing rate at the open vent. ② DGC (degassing barrel) improves processing rate of feed materials. Lab machine : TEX65 αⅡ -52.5PW-2V Feed material : PP + Rubber + Talc (20%) Capacity : 650 ~ 2000kg/h Japan Steel Works, Ltd. Tokyo Head Office Gate City Osaki West Tower 1-11-1, Osaki, Shinagawa-ku, Tokyo 141-0032, Japan Europe (Germany) China (Shanghai)

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