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SmartAttach®

Product catalog summary

Overview: The SmartAttach® Automated Nutplate Installation System is designed to streamline the process of attaching nutplates by integrating multiple operations into a single machine. This system significantly reduces attachment times and increases efficiency and throughput.

Key Features:

Time Efficiency: Reduces nutplate attachment times from 3-4 minutes to 30 seconds, with potential assembly times of 14 seconds using two operators.
Modular Design: The system's compact and modular design reduces floorspace requirements by up to 80% and supports quick tooling changeouts to adapt to demand variability.
Automation: The system automates centering, drilling, lubrication, countersinking, and riveting, eliminating the need for multiple manual alignments and tools.

Technical Specifications:

Dimensions: Width 112 inches, Length 71 inches, Height 30.25 inches, Work Height 8 inches, Reload Height 50 inches.
Performance: Max drill speed of 10,000 RPM, rivet force of 10,000 lbs, and countersink repeatability of 0.001 inches.
Power Requirements: 40 SCFM @ 80-90 PSI (pneumatic), 74A @480 VAC, Three-Phase (electrical).

Operational Process:

Drill Machine Operation: The operator aligns the part on the lower drill tool, and the machine clamps, drills two holes, and releases the part.
Rivet Machine Operation: The operator places the nutplate and part on the lower rivet tool, and the machine rivets the nutplate to the part.

Advanced Features:

Integrated IoT technology for optimizing machine performance and quality outcomes.
Compatibility with SCADA and MES systems for enhanced scalability and functionality.
Monitoring capabilities for cycle time, machine health, anomaly detection, and predictive maintenance.

Conclusion: The SmartAttach® system offers a faster, simpler, and semi-automated solution for nutplate installation, enhancing efficiency and accuracy while reducing manual labor and operational complexity.

Catalog excerpts

— ® SmartAttach AUTOMATED NUTPL ATE INSTALL ATION SYSTEM The SmartAttach® Automated Nutplate Installation System integrates centering, drilling, lubrication, countersinking, and riveting operations into a single machine, reducing nutplate attachment times by at least 60%

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— FASTER, SIMPLER SEMI-AUTOMATED OPERATION The SmartAttach Automated Nutplate Installation System eliminates the need for many manual alignments and multiple tools and procedures required by conventional nutplate attachment methods. Drill Machine 01 Drill Changeout Tooling IMPROVE CYCLE TIMES AND INCREASE THROUGHPUT Rivet Feeders 04 Rivet Changeout Tooling Reduce nutplate attachment times from 3-4 minutes to 30 seconds With two operators, achieve assembly times of 14 seconds Install nutplates up to 9 times faster than manual labor MODUL AR DESIGN AND REDUCED FOOTPRINT Modular design and compact...

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MONITOR PERFORMANCE Integrated IoT technology allows manufacturers to optimize machine, production, and quality outcomes, offering comprehensive and actionable insights across a range of functions, including: Process information: Cycle Time and Part-to-Part Time Machine Health and Key Performance Indicators Anomaly detection and predictive maintenance Allows for expansion and connections with SCADA and MES systems for additional scale and functionality. — START BUILDING TODAY 4190 Sunnyside Drive, Holland, MI 49424

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All JR Automation - A Hitachi Group Company catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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