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Level Sensed drains

Level Sensed drains
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Level Sensed drains

Product catalog summary
Installation and Recommendations
The document outlines installation instructions for various level-sensed compressed air condensate drains, including KAPTIV-CS, KAPTIV-SP, NUFORS-DC, MAGY, and WARNER systems. Proper installation is crucial to prevent air locking and ensure efficient operation. The use of in-line ball valve strainers is recommended for contaminant removal and maintenance facilitation.
Certifications and Norms
JORC products are CE and cULus certified, complying with European, Canadian, and U.S. health, safety, and environmental standards. JORC also holds ISO 9001:2008 certification, reflecting a commitment to quality management and customer satisfaction.
Condensate Management
Condensate in compressed air systems can lead to equipment downtime and system damage. JORC offers level-sensed drains, including electronic, pneumatic, and magnetic options, to manage condensate effectively, prevent air loss, and optimize maintenance.
KAPTIV-CS Features and Specifications
The KAPTIV-CS is an electronically operated drain with alarm functions, designed for cost-effectiveness and energy savings. It features a robust housing, a large orifice for effective draining, and an integrated mesh strainer. It supports various supply voltages and is easy to install and service.
KAPTIV-SP Features and Specifications
The KAPTIV-SP includes a sight port for visual confirmation of condensate levels, alarm, and anti-air-lock features. It is suitable for any compressed air system, offers digital programmability, and is easy to install and service.
NUFORS-DC Features
The NUFORS-DC is a direct cylinder operated drain ideal for applications without reliable electricity. It operates automatically with a level-controlled valve and includes a stainless steel strainer. The sight port allows for visual monitoring of condensate levels.
Environmental Responsibility
JORC emphasizes responsible condensate disposal in compliance with local regulations. They offer condensate cleaners to separate oil from condensate, promoting environmentally friendly practices.
Product Overview
The document details JORC products for managing condensate in compressed air systems, including NUFORS-DC, MAGY, and WARNER, each with unique features and benefits.
NUFORS-DC Specifications
- Maximum compressor capacity: 100 m3/min
- System pressure: 3 to 16 bar
- Valve type: Direct cylinder
- No electricity required, uses pneumatic forces
- Easy installation with multiple inlet options
MAGY Specifications
- Unlimited filter capacity
- Maximum drainage: 200 liters/hour
- System pressure: 0 to 16 bar
- Uses magnetic forces, no electricity required
- Easy installation and servicing
WARNER Features
- Condensate management warning system
- Provides instant maintenance notifications via SMS
- Compact, easy to install, and operates from a distance
- Compatible with various JORC products
Installation and Servicing
Each product includes detailed installation instructions and servicing guidelines. NUFORS-DC and MAGY offer flexible installation options, while WARNER provides remote monitoring capabilities.
Accessories
- In-line ball valve strainers
- Anti air-lock adapters
- Hose pipe connectors
- Heaters for cold environments
Additional JORC Products
JORC also offers timer-controlled drains, air-saving products, and oil/water separators to enhance efficiency and reduce costs in compressed air systems.
Contact Information
JORC Industrial BV, Heerlen, The Netherlands. Visit their website for more information.
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Catalog excerpts

Level Sensed drains-1

LEVEL SENSED COMPRESSED AIR CONDENSATE DRAINS MAGY KAPTIV-CS KAPTIV-SP NUFORS-DC WARNER

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Level Sensed drains-2

OTHER JORC PRODUCTS 30 Information provided herewith is believed to be accurate and reliable. However, no responsibility is assumed for its use or for any infringement of patents or rights of others, which may result from its use. In addition, the manufacturer reserves the right to revise information without notice and without incurring any obligation

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Level Sensed drains-3

RAIN POINT SOLUTIONS INSTALLATION RECOMMENDATION When alarm function is required When alarm function, service interval and sight port is required When electricity is not available, not reliable or not needed When electricity is not available, not reliable or not needed Condensate management warning system to optimise maintenance

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Level Sensed drains-4

CERTIFICATIONS & NORMS CE The CE Marking applies to products regulated by certain European health, safety and environmental protection legislation. The CE Marking is obligatory for products it applies to, the manufacturer affixes the marking in order to be allowed to sell his product in the European market. JORC products are CE certified. cULus The UL Recognized Component Mark, which became effective April 1, 1998, may be used on components certified by UL to both Canadian and U.S. requirements. Although UL had not originally planned to introduce a combined Recognized Component Mark, the popularity...

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Level Sensed drains-5

Condensation is the moisture that drops out of an air flow as it cools. The condensation in a compressed air system is a constant threat to cause expensive problems. The following are a few examples: • Moisture washes lubrication from air tools and production equipment causing downtime and maintenance. • An inconsistent supply of dry air causes production quality problems. • Excessive rust and scale often forms in the air distribution system. • Water can back up into the compressor and wreck the machinery. • Air dryers can become overloaded. • In-line filters can be destroyed. The problems get...

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KAPTIV-CS – FEATURES Electronically operated level sensed drain with alarm function Touch button display with alarm feature The KAPTIV-CS (Compact Solution) removes all types of condensate from compressed air systems up to 100 m3/min. without the loss of compressed air. PRODUCT FEATURES The KAPTIV-CS is cost effective and offers a rapid pay-back period due to a competitive pricing level, low stocking cost, zero air-loss and energy saving features. The compact robust industrial housing, 2/2 way direct acting valve with a large orifice, alarm NC or NO and the integrated mesh strainer make the KAPTIV-CS...

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PRODUCT SPECIFICATIONS Maximum compressor capacity Pressure range Valve type Valve orifice Valve seals Inlet connection Outlet connection Inlet height 100 m3/min. 0 bar / 16 bar 2/2 way, direct acting 4.5 mm FPM 1/2" (BSP or NPT) 1/4" (BSP or NPT) 11 cm (top) and 1.5 & 7.5 cm (side) Minimum medium temperature Maximum medium temperature Supply voltage options Power and alarm connectors Serviceable valve TEST feature Environmental protection Integrated mesh strainer Alarm contact options Alarm Normally Closed (NC ) Alarm Normally Open (NO) PRODUCT FEATURES Integrated mesh strainer removes large...

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Level Sensed drains-8

KAPTIV-CS – INSTALLATION & SERVICING HOW TO INSTALL THE KAPTIV-CS The KAPTIV-CS offers a top- and two (2) side inlets for installation flexibility. Simply connect the KAPTIV-CS to the application and connect the power supply as well as the alarm. JORC offers an in-line ball valve strainer, specially designed for level sensed drains, that can be applied to remove contaminants and to perform sectional maintenance by closing the ball valve. JORC recommends to read the installation manual (included with product) of the KAPTIV-CS prior to its installation. KAPTIV-CS installation manual KAPTIV-CS installed...

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JORC products are designed to be applied in industrial applications. Please ensure that the installation and service engineers are fully qualified to work with our type of products. Various regulations and guidelines apply worldwide and might vary country by country. Typical application issues worth looking out for are: • Make sure that no solid matter (e.g. sealing compound residue) gets into the condensate drain during the installation. • Make sure that the pipeline is thoroughly clean. • Use quality sealing compound only! • Use proper tools for fixing the drains to your pipe work! • Never...

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KAPTIV-SP - FEATURES Electronically operated level sensed drain with sight port Condensate viewing sight port The KAPTIV-SP (Sight Port) removes all types of condensate from compressed air systems up to 100 m3/min. without the loss of compressed air. PRODUCT FEATURES This comprehensive, high-end condensate draining solution incorporates alarm options, service interval warning options and an anti air-lock feature. All options can be easily installed by using the digital display. A unique feature of the KAPTIV-SP is the condensate level Sight Port offering you visual confirmation of the condensate...

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Level Sensed drains-11

PRODUCT SPECIFICATIONS Maximum compressor capacity Min./max. system pressure Valve type Valve orifice Valve seals Inlet connection Outlet connection Inlet height 100 m3/min. 0 bar / 16 bar 2/2 way, direct acting 4.5 mm FPM 1/2" (BSP or NPT) 1/2" (BSP or NPT) 10 cm (top) and 8.5 cm (side) Minimum medium temperature Maximum medium temperature Supply voltage options Power and alarm connectors Serviceable valve TEST feature Environmental protection Integrated mesh strainer Alarm contact options Alarm Normally Closed (NC ) Alarm Normally Open (NO) PRODUCT FEATURES DIN connectors for easy electrical...

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KAPTIV-SP – INSTALLATION & SERVICING HOW TO INSTALL THE KAPTIV-SP The KAPTIV-SP offers a top- and side inlet for installation flexibility. Simply connect the KAPTIV-SP to the application and connect the power supply as well as the alarm. JORC offers in-line ball valve strainers that can be applied to remove contaminants and to perform sectional maintenance by closing the ball valve. JORC recommends to read the installation manual (included with product) of the KAPTIV-SP prior to installation of the KAPTIV-SP. KAPTIV-SP installation manual SERVICING THE KAPTIV-SP Servicing an electronic level...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.