2. Grinding and polishing tools Grinding and polishing tools Overview Diamond compound polishing system joke Magic Emery and fleece tools Rubber bonded grinding tools Grinding stars Polistar Convolute compact grinding discs Grinding points Lapping polishing and grinding compounds Polishing wheels, brushes, buff wheels Lapping tools Round brushes Drilling brushes Grinding and polishing stones Ceramic-fibre tools Emery sheets and strips

104 Compounds and fluids Diamond compound polishing system joke Magic Diamond compounds Hyprez® Lapping, polishing and grinding compounds 128 Felts and cloths Polishing felts with shank Polishing felt, rings and lenses Brass metallic fibre polishing felts Felt lamellas on shank Felt sticks • Felt sheets Polishing cloths 142 Lapping tools Wooden lapping and polishing points Wooden and Plexiglas lapping sticks Lapping tools on a shank Lapping and polishing tools HELICAL LAP 154 Polishing brushes and buff wheels Fleece polishing wheels with shank Polishing brushes and buff wheels with shank Polishing...

Grinding and polishing tools Basic principles Finest working processes in tool and mould making The border between grinding and polishing is not clear-cut and a clear distinction often difficult. Generally, three processes for the fine processing of surfaces can be identified: polishing, lapping and polishing/lapping, all of which are chipping processes with loose grit. These achieve the best roughness values (see page 102). The surface quality achieved with these processes is mainly dependent on the following factors: • Grit size of the abrasive • Working pressure • Work movement • Grading of...

2. Grinding and polishing toolsa Grinding and polishing tools Basic principles The theoretical definition of abrasives includes all hard material grits, which are used to achieve stock removal. These are usually applied bound in grinding tools. A distinction is drawn made between natural grits such as quartz, corundum, emery, garnet and natural diamond and synthetic grits such as corundum, silicon carbide, chromium oxide, cubic boron nitride (CBN) and diamonds. Corundum (aluminium oxide AI2O3) The most widely used abrasive is classed according to its hardness and toughness: Regular aluminium...

Surface roughnessOverview of the surface roughness of the preliminary processing methods and the different grinding medium grit sizes in linear processing When selecting the correct grit size, a surface improvement by 1.5 roughness classes (coarse surfaces) to 0.5 roughness classes (fine surfaces) should be taken into account. The tips of the wedges of preliminary processing are max. attainable values under good working conditions. The stock removal dimensions are usually higher than the absolute surface roughness (errors in the macrostructure and removal of the erosion skin). It may therefore...

2. Grinding and polishing toolsa Surface roughness Surface roughness Ra Abrasive cloths light brown Abrasive film strips orange dark brown Abrasive paper Ceramic fibre files with lapping wood Diamond compound synthetic resin bonding Grinding/polishing stones with ceramic bonding galvanic bonding Diamond tools with Abrasive files with

Diamond compound polishing system joke Magic joke Magic enables you to polish all types of steel, tungsten carbide, ceramics, aluminium and all non-ferrous metals. In no time at all. Reproducible. In material laboratory quality! Welcome to joke Magic! joke Magic Steel Totally even surface Steel Uneven surface causes later blotching Steel Polishing without breakouts Steel Breakouts in material Aluminium All alloy components stay clean Diamond compound polishing system joke Magic Everyone knows that many roads lead to Rome and there are just as many to the polishing result you want. Wouldn’t it...

Compounds and fluids Diamantspray * Super-fine diamond $P joke Magic ^einstpoliersuspension Jrnond polishing suspend *Ch ^huttejn, . Shake 5efore 0Se ’ Content cnn

Our best-selling diamond compound. Specially designed for the new types of steel that tools are manufactured in. To be used neat or with just two drops of diamond fluid. Normally, diamond compounds must be used with a large amount of fluid. Using a large amount of fluid, however, has the effect of making the diamond compound runny, so that a lot of it is simply projected away during polishing. joke Magic diamond compound effectively creates a precisely calibrated, blocky diamond grit, which guarantees top-quality polishing. The result is an incomparably high level of removal on all materials:...

Diamond compounds joke Magic ALU water and alcohol soluble extra high blue 0 591 101 50.75 € 48.05 € 46.20 € extra high green 0 591 102 76.20 € 73.00 € 70.50 € extra high yellow 0 591 103 93.70 € 89.05 € 85.95 € extra high brown 0 591 105 107.75 € 102.60 € 99.05 € Special compound for aluminium and all non-ferrous metals. Can be used on all host materials, in either a rotating or a linear motion. joke Magic US diamond compound, universally soluble 1 pm extra high blue 0 590 351 47.65 € 45.05 € 43.30 € 3 pm extra high green 0 590 352 58.60 € 55.60 € 53.35 € 6 pm extra high yellow 0 590 353 79.00...

Diamond compounds joke Magic FAS oil soluble joke Magic FAS diamond compound consists of a low-viscosity, easily spreadable oil-soluble carrier with hard synthetic diamonds (PKD). The polycrystalline diamond is significantly stronger than the cheaper monocrystalline diamond. Owing to the high stock removal rates, this compound is particularly suitable for hard materials such as ceramic, carbide, cobalt, titanium or nickel. joke Magic FAS diamond compounds, oil soluble 10 g 0.25 pm extra high grey 0 590 820 53.45 € 48.55 € 45.05 € 1 pm extra high blue 0 590 821 55.60 € 50.55 € 46.70 € 3 pm extra...

Diamond fluidV 2 joke Magic ALU Specially for joke Magic ALU diamond compounds, with 100% corrosion protection Price from Content Order No. 1 piece Diamond fluid joke Magic ALU, water and alcohol soluble 500 ml 0 591 451 29.20 € °0 Accessories/spare parts Price from Order No. 1 piece Dosing bottle with pipette, oilproof, 30 ml 0 590 491-1 3.79 € Magic super-fine polishingsuspension Magic super-fine polishing suspension with combined anti-corrosion power gives workpieces that final, brilliant gloss. This thin suspension and the blocky, agglomerate-free diamonds it contains enables totally scratch-free...