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3D printing! Fine, what’s next..?

3D printing! Fine, what’s next..?
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3D printing! Fine, what’s next..?

Product catalog summary
Introduction
Additive manufacturing, or 3D printing, is becoming crucial in modern production, yet postprocessing challenges persist, particularly in removing support structures and achieving desired surface finishes.
Postprocessing Challenges
Challenges include removing support structures without damaging the mold, achieving efficient surface finishes, and processing hard-to-reach areas.
Solutions Offered
The document details tools and devices for finishing 3D printed parts, highlighting the importance of professional assistance.
Drives and Accessories
The ENESKAmicro system is noted for its high motor outputs and ergonomic handpieces, suitable for materials like titanium and stainless steel, supporting various 3D printing methods such as SLM, SLS, and FDM.
Product Features
  • High true running accuracy and clamping force.
  • Compatibility with other manufacturers' handpieces and motors.
  • Enhanced handpieces with quiet operation and motor ON/OFF switch.
Tools for Support Structure Removal
Diamond tools are recommended for metals and non-ferrous materials, while precision pliers and ultrasonic minicutters are suggested for plastics.
Additional Tools
  • Diamond cut-off discs for clean cuts.
  • Tool assortments including chisels, punches, and hammers for preparatory work.
  • Spatulas and pliers for manual removal tasks.
Conclusion
The document provides a comprehensive guide to postprocessing tools and techniques for 3D printed parts, emphasizing efficiency and precision.
Solid Carbide Circular Saw Blades
These blades offer precision cuts and lateral hollow grinding, increasing cutting speed by 3 to 4 times compared to HSS saw blades, suitable for high-strength and abrasive materials.
Coarse Surface Finishing
Vacuum brazed tools are recommended for high stock removal and cooler cuts, while ceramic milling cutters are ideal for plastics and soft materials.
Diamond Grinding Points
These tools feature vacuum-brazed bonding for better grit adhesion, suitable for materials like fiberglass and ceramics, offering high metal removal rates.
Ultrafine Tungsten Carbide Milling Burs
Effective for fine surface finishing on materials up to 65 HRC, used in toolmaking and mould building.
AlCrN-coated Milling Points
These points offer high performance for machining titanium and high-temperature alloys, with a coating thickness of 1 to 4 µm.
Milling Cutters for Aluminium
Designed for non-ferrous metals and plastics, suitable for deburring and contouring in mould making and model building.
Postprocessing Techniques
Grinding and blasting are recommended for postprocessing after support structure removal, with grinding for precise material removal and blasting for surface finishing.
VORTEX® Blue Grinding Points
Suited for hard-to-machine materials like titanium and Inconel, offering rapid stock removal.
AWCO Grinding Points
Ideal for titanium, nickel, and cobalt alloys, providing high performance for regrinding and processing hardened steel components.
Overview
The document provides detailed information on various polishing and grinding tools, including specifications, applications, and advantages.
Specifications and Features
  • Fibre-laminated Polishing and Grinding Points: Suitable for polishing aluminium and deburring, achieving fine surfaces on high chrome-plated steels.
  • CRATEX® Tools: Offer a cushioned action for smooth cutting, suitable for metals and plastics.
  • Diamond Grinding Points: Used for processing hard materials like ceramics and glass.
  • Fine Blasting Units: Compact design with efficient surface treatment capabilities.
Applications
  • Polishing and grinding points are used in industries such as aircraft and power plant construction.
  • CRATEX® tools are used for smoothing and polishing casting moulds and dies.
  • Diamond grinding points are ideal for hard materials.
  • Blasting units are used for deburring and polishing metal surfaces.
Advantages
  • High stock removal rates and long service life.
  • Self-sharpening effect and vibration-free operation.
  • Flexible and adaptable grinding and polishing solutions.
  • Blasting units feature integrated dust exhaust.
Conclusion
The document outlines a comprehensive range of tools for various polishing and grinding applications, emphasizing efficiency and adaptability.
Microfinishing Grinding Strips and Holders
Ideal for fine finishing in metal, wood, and jewelry industries, with spare strips available in various grit sizes.
Diamond Compounds
Two types of diamond compounds are detailed, suitable for various materials and available in different grit sizes.
Polishing Felts and Cloths
Sets of polishing felts and cloths are available for polishing complex molds and tools.
Protective Equipment
Protective goggles and fine dust masks are offered for workplace safety.
Gloves
Two types of gloves are mentioned for abrasion and heat resistance.
Cleaning Fluid
A versatile cleaning fluid is available for metals, glass, ceramics, and plastics.
Deburring Box JK15
A compact unit for deburring, polishing, and grinding small workpieces, suitable for various professional applications.
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Catalog excerpts

3D printing! Fine, what’s next..?-2

3D printing! • Fine, what‘s next...? The complete range for 3D postprocessing Additive manufacturing” processes have become indispensable in today’s world. They are becoming more and more important every day. One problem often remains however - postprocessing – as well as the eternal questions • How do I remove the support structures quickly and easily without damaging the mould? • What is the quickest and most effective way of achieving my desired surface? • How do I process moulds that are difficult to access? In our brochure, you will find the solutions to your problem in the shape of devices...

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3D printing! Fine, what’s next..?-3

3D printing! • Fine, what‘s next...? Content Drives and accessories ENESKAmicro control unit (from page 5) • Handpiece (from page 7) • Collets (page 8) 4 Removal of support structures Precision pliers JGH-SPN-120 (page 10) • Ultrasonic minicutter ZO-91 (page 10) • Spatula, tool assortment, set of pliers and engineer’s hammer (page 11) • Diamond cut-off discs with galvanic bond (page 11) • Solid carbide circular saw blades (page 12) 9 Coarse surface finishing Deburring knife (page 14) • Milling cutters made of ceramic material (page 14) • grinding points vacuum-brazed bonding (page 15) • Ultrafine...

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3D printing! Fine, what’s next..?-4

3D printing! • Fine, what‘s next...? // Drives and accessories ENESKAmicro - a sound basis for optimum surface results Selection of the correct drive plays a crucial role in processing the widest range of materials. Especially in the case of materials such as titanium, stainless steel or nickel-based alloys, a high working speed with an equally high and constant torque is required. Fluctuating speeds are otherwise negatively transferred to the surface to be processed. With the ENESKAmicro motor system, we combine these high motor outputs with highly ergonomic handpieces for the most diverse applications...

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3D printing! Fine, what’s next..?-5

3D printing! • Fine, what‘s next...? // Drives and accessories joke presents the new generation for grinding, polishing, milling and deburring. Handpieces & Motors universally compatible regardless of manufacturer enhanced handpieces extremely high true running accuracy highest clamping force in the world ON/Off switch at the motor 20 % higher final speed extremely quiet running

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3D printing! • Fine, what's next...? //Drives and accessories ENESKAmicro 600 set 2.5 Order No. Price The set contains the following components: 0 011 220 1 x ENESKAmicro 600 control unit (order no. 0 011 201) 1 x ENESKAmicro motor HT60/rapid chuck Power (order no. 0 011 400) 1 x ENESKAmicro motor cable HT, 1.8 m (order no. 0 011 302) 1 x ENESKAmicro collet type EMA, 0 3.0 mm (order no. 0 011 413) 1 x ENESKAmicro handpiece support HT, white (order no. 0 011 109) © Contact us: Technical data concerning the control unit and handpiece can be found in our online catalogue on www.joke-technology.com....

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3D printing! Fine, what’s next..?-7

3D printing! • Fine, what's next...?//Drives and accessories 3D printing! • Fine, what's next...?//Drives and accessories Belt grinder JBS 400 for processing flat and curved surfaces for grinding belts 4, 6 and 8 mm wide Gearing 8:3 Scope of supply two 6 x 300 mm grinding belts each, (D for supplement your ENESKAmicro-Sets 2.10 ENESKAmicro COMPACT HT60-D6, motor incl. rapid chuck • with collet 0 6 mm and motor cable 1.8 m • Brushless DC motor BLDC • On-off switch located on the micromotor Motor speed Output Weight Dimensions (D x L) Concentricity Collet type Angle handpiece JERA 270 Angle handpiece...

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3D printing! • Fine, what‘s next...? // Drives and accessories Hand-filing machine FMD/3-2/EM for linear processing • the powerful variant Order No. Hand-filing machine FMD/3-2/EM with built-in micromotor and motor cable for direct connection to ENESKAmicro control units 450 and 600 Stroke length: 0.5 – 6 mm, infinitely adjustable No. of strokes 1,000 - 7,800 strokes/min Input speed max. 30.000 rpm Tool receptacle Ø 1 - 6.2 mm Weight 800 g Accessories tool holders, tools, oil, 2 storage box ts a varian other Many [email protected] sale Mini hand-filing machines DIPROFIL® FMR/E 15 for linear processing...

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3D printing! Fine, what’s next..?-9

3D printing! • Fine, what‘s next...? // Removal of support structures Removal of support structures Removal of support structures First of all, the support structures must be removed quickly and effectively. Accurate work using precise tools, right from the outset, saves timeconsuming and expensive working hours during postprocessing. The strengths and processing possibilities of plastics are widely different. In most cases however, very good progress can be made with precision pliers, such as the JGH. For those who need to process larger quantities or simply prefer to work mechanically, the...

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3D printing! Fine, what’s next..?-10

3D printing! • Fine, what‘s next...? // Removal of support structures Precision pliers JGH-SPN-120 the right tool for manual removal of plastic supports Precision pliers JGH-SPN-120 for plastic • for cleanly removing injection points, burrs, etc. • o crushing, clean cut edge owing to specially ground and shaped cutting n edge Contact us: Other pliers and deburring tools at [email protected]. at riants her va .de ot Many s@joke sale Ultrasonic minicutter ZO-91 convenient for larger numbers of items Ultrasonic minicutter ZO-91 Consisting of: 1 x control unit 1 x handpiece with cable 1 x blade receptacle...

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3D printing! Fine, what’s next..?-11

3D printing! • Fine, what's next...? //Removal of support structures > Flat chisel (125 x 10 x 11 mm) > Flat chisel (150 x 12 x 15 mm) > Groove cutting chisel (125 x 10 x 4 mm) > Center punch (120 x 10 mm) > Punch (120 x 10 x 2 mm) > Punch (120 x 10 x 4 mm) Set of pliers, 3-piece Set contains: • Diagonal side cutter (160 mm) • Combination pliers (180 mm) • Flat-nosed pliers (160 mm) Diamond cut-off discs, galvanic bond A clean, fast cut is what you want when machining your workpieces. That is exactly what you get with the diamond cut-off discs. We recommend both grit sizes: D 181 for normal to...

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