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2019 Repair welding

2019 Repair welding
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2019 Repair welding

Product catalog summary
Introduction
The document introduces the Joke welding range, emphasizing its precision and power in repair welding. It highlights the company's commitment to quality, offering a variety of devices, accessories, and fillers for optimal results.
Welding Devices and Accessories
The document details various welding systems and accessories:
  • Laser Welding Systems: The ENESKAlaser series is noted for its mobile workstation capabilities, suitable for small repairs and joining processes. Key features include a touchscreen interface, joystick operation, and adjustable laser parameters. Models include ENESKAlaser 750 and 1000, available in open and closed systems.
  • Joke MultiSpot 3: Known for its pulsed welding technology, offering laser-like results for tool repair. It supports TIG and single-pulse welding for various materials.
  • Water Cooling Unit: The WK 3.1 model features a closed circuit cooling system suitable for TIG or MAG torches.
Specifications and Technical Data
Detailed specifications for each system include:
  • ENESKAlaser: Frequency, gas post-flow time, pulse time, cooling method, max pulse energy, and dimensions.
  • Joke MultiSpot 3: Dimensions, weight, insulation class, input/output data, and pulse time.
  • Water Cooling Unit: Cooling capacity, water tank size, pump specifications, and dimensions.
Accessories and Spare Parts
A range of accessories and spare parts are listed, including:
  • 3-axis welding table with joystick
  • Lift tables for height adjustment
  • Automatic rotator for round seams
  • Gas pressure reducers and flowmeters
  • Eyepieces and ergonomic wedges for microscopes
Conclusion
The document concludes with an invitation for personal demonstrations and consultations, emphasizing the availability of Joke's welding vans for on-site trials and demonstrations.
Overview: The document provides detailed information on welding devices, accessories, and training programs offered by Joke. It includes specifications for the joke easyWIG welding device, a range of accessories, and various training programs for welding in toolmaking and mould building.
Welding Device Specifications:
  • joke easyWIG: A lightweight TIG welding device with an adjustable ampere range of 5 to 140 A, suitable for mobile use. It operates on a mains voltage of 230 V and has a maximum output current of 165 A. The device is compliant with EN 6097.4, IEC 974.1 standards.
Accessories and Spare Parts:
  • Includes foot pedal controllers, earthing cables, gas pressure reducers, and various ceramic gas nozzles and clamping bushes for different torch series.
Training Programs:
  • Programs cover TIG and laser welding techniques, focusing on practical exercises and theoretical knowledge. Training is customizable to specific company needs and includes a certificate upon completion.
Welding Torches:
  • Details on various series of welding torches, including machine, large hand, and small hand torches, with specifications on hose packs, torch bodies, and ceramic gas nozzles.
Key Features:
  • Emphasis on the ease of use and professional results of the joke easyWIG device.
  • Comprehensive training programs designed to enhance practical skills and reduce reliance on external welding services.
Protection Shield Overview:
This protection shield is designed for safe work without a welding helmet. It features a glare protection cassette with variable blackness values (DIN 8–12) and adjustable sensitivity and delay settings. The power supply is solar-based, and the working distance is configurable.
Accessories and Spare Parts:
- Replacement filter cassette for glare protection shield and welding microscope.
- Tungsten carbide coating unit and accessories.
Tungsten Carbide Coating Unit:
The tucadur® 2020 unit is used for applying a wear-resistant tungsten carbide coating. It offers high toughness and hardness, with a maximum hardness of 82 HR 30N. The coating process is cold, preventing distortion of the workpiece. The unit includes a control unit, coating gun, and tungsten carbide electrodes.
Methods and Properties:
Three methods for coating are discussed: galvanic coating, plasma gun spraying, and electroerosive tungsten carbide coating. The latter provides superior adhesive strength and wear resistance. The coating is heat-resistant and achieves a roughness of 2-9 µm.
Applications:
Used for extending tool life, improving adhesion, maintaining lubricating films, and preventing cold welding.
Materials and Pretreatment:
Suitable for various steels, the surface must be clean and free of oxides for effective coating.
Welding Filler Overview:
Joke Fill offers a range of welding fillers for different steel types, including soft, medium, hard, and corrosion-resistant steels, as well as aluminum and copper alloys. These fillers are designed for repair and modification in tool making and mold building.
Product Specifications:
- Various tungsten carbide electrodes are available in different shapes and sizes.
- Welding fillers are available in rods and laser wires, optimized for easy processing and economical packaging.
Overview: The document provides detailed information on various welding fillers offered by joke Technology GmbH, including specifications, pricing, and applications. It covers different types of welding fillers such as joke Fill A-70, G-10, R-80, R-90, and S-90, each designed for specific materials and purposes.
Specifications:
  • joke Fill A-70: Suitable for high-strength aluminium wrought alloys, with hardness values ranging from 300 to 450 N/mm². Available in various rod sizes and weights.
  • joke Fill G-10: An Al-Mn-Cu-Fe composite bronze filler for AMPCO® bronzes, offering good sliding properties and minimal shrinkage. Hardness up to 300 HB.
  • joke Fill R-80: Beryllium copper wire for molds and dies requiring high conductivity. Offers high hardness and wear resistance, with hardness up to 40 HRC possible through temperature treatments.
  • joke Fill R-90: Cu-Ag-Cr-Fe filler for beryllium-free applications, providing excellent electrical and thermal conduction. Hardness can increase by 30% through deep freezing.
  • joke Fill S-90: Titanium welding filler for medical, dental, and aerospace applications, corresponding to material no. 3.7025.
Accessories:
  • Welding filler holder for metals from Ø 0.2 to 1.0 mm.
  • Welding rod feeding pen for metals from Ø 0.2 to 0.6 mm.
Conversion Table: A table is provided for converting hardness values according to DIN 50150, covering Rockwell, Brinell, and Vickers hardness scales.
Contact Information:
  • Fabian Bickenbach, Product Manager Welding Technology.
  • Frank Westerhoff, Head of Export.
Contact details are provided for further inquiries.
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Catalog excerpts

2019 Repair welding-1

Repair welding Ultrafine, precise, powerful – the joke welding range provides innovative solutions with tried and trusted quality for the widest range of applications.

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2019 Repair welding-2

Repair welding | Welding devices and Accessories Everything you need for welding. Dear Ladies and Gentlemen, for many years, joke has represented utmost quality and this applies to repair welding too. When it comes to devices and accessories, as well as fillers, joke supplies first-rate products for optimum welding results. Our unique multispot system achieves results similar to those obtained with a laser through its TIG pulse method. Since it allows highly versatile and mobile use, it is particularly suitable for work on large moulds that are difficult to access. Owing to its unique arc, it...

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2019 Repair welding-3

34 Electrode grinding device 54 Tungsten carbide coating unit

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2019 Repair welding-5

Welding devices 06 Laser welding system 10 Welding system joke multiSpot 3 13 Water cooling unit 14 Welding device joke easyWIG

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2019 Repair welding-6

The ENESKAlaser is particularly suitable as a mobile workstation, above all for smaller repairs and joining processes, with excellent results. The entire control of the laser system is performed by means of a convenient touchscreen interface. Open laser welding systems can be operated using a joystick in combination with the 3-axis welding table (order no. 4 910 501). The laser output, pulse length, repetition rate and beam diameter can be conveniently adjusted on the display. Furthermore, it is possible to follow the welding process via the eyepieces, the touch screen or an external monitor....

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2019 Repair welding-7

Price from Order No. 1 piece 3-axis welding table with joystick, motorized X-Y-Z travel unit for precise positioning of the workpieces and for receiving 4 910 501 10471.00 € the open laser devices ENESKAlaser 750/1000. The 3-axis table is equipped with 3 sturdy castors and is therefore mobile. Furthermore, the open ENESKAlaser together with the 3-axis table forms an optimum technical unit. Technical data: (Aluminium) worktop dimensions: 400 x 210 mm Travels of the individual axes X (right/left): 145 mm In combination with the ENESKAlaser, the Plexiglas table is height-adjus- 4 910 763 1440.00...

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2019 Repair welding-8

Repair moulds/workpieces with ease The laser welding system is suitable for repairing medium- and large-size moulds/workpieces. Ideal for mold shops. Simple and functional. Allows a wide range of repairs to be carried out directly on site. The extension arm pivotable through 180° makes alignment with the workpiece very easy and flexible. The high quality 10 x stereo microscope with integrated safety filters and a very rapid, eye-friendly LCD shutter provides a perfect view and safety for the operator. The welding head is equipped with motorised beam diameter adjustment, dimmable LED workpiece...

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2019 Repair welding-9

Platform trolley Technical data: Colour: Tyre material: Design: Drive type: Lifting: Number of increments up to max. height: Weight: Lifting height: Length: min. platform height: Height: Wheel diameter: blue (RAL 5002) polyurethane (PU) platform trolley manual manual hydraulic 32 82 kg 900 mm 925 mm 340 mm 970 mm 127 mm Load bearing capacity of work area Dimensions Price from Order No. 1 piece Technical data: Colour: Tyre material: Design: Drive type: Lifting: Weight: Lifting height: Length: min. platform height: Height: Wheel diameter: blue (RAL 5002) polyurethane (PU) platform trolley manual...

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2019 Repair welding-10

Welding system joke multiSpot 3 with individual pulse function joke multiSpot 3 - the reference for pulsed welding for safe repair of tool moulds with laser-like results Simple, fast and inexpensive. The ideal system for efficient in-house tool repair. The multiSpot pulse technology enables uniform, notch-free transitions. The individual pulses for the smallest and finest welds are triggered in a controlled manner. An interval circuit with adjustable pauses and welding times enables exact build-ups. Welding fillers of 0 0.2 mm and more can be processed. Such fine and precise weldings only existed...

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2019 Repair welding-11

Repair welding | Welding devices and Accessories Welding system joke multiSpot 3 with individual pulse function Price from Order No. Welding system joke multiSpot 3 300 AC/DC Very high-power TIG welding device (300 A) for steel, bronze, copper and aluminium. The unique TIG electric arc allows excellent weldings without single-pulse, but with a TIG pulse function. Price from Order No. Welding system joke multiSpot 3 DC pulse The model from the multiSpot line for simple use from fine to coarse for welding fine edges as well as TIG welding tasks – without aluminium function. Price from Order No....

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2019 Repair welding-12

Repair welding | Welding devices and Accessories Welding system joke multiSpot 3 with individual pulse function Accessories / spare parts Price from Order No. Foot pulse switch for multiSpot for triggering the welding pulses Foot pedal controller for multiSpot Foot control of the welding energy Earthing cable with crocodile clip Earthing cable with magnetic pole clamps Gas pressure reducer (200 bar) with flowmeter Cylinder pressure reducer with flowmeter for controlling the precise flow volume in l/min, with inlet pressure compensation for constant outlet pressure in case of decreasing inlet...

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2019 Repair welding-13

Price from Order No. 1 piece Water cooling unit, compact, type WK 3.1 Technical data: Cooling capacity: Water tank: Centrifugal pump: Cooler: Fan: Water reservoir: Electrical connection: Supply lead: Water connection: Coolant: Empty weight: Dimensions (H x W x L): Protection class: Standard: with closed circuit cooling for connecting all suitable TIG or MAG torches 4 905 100 1.5 kW 3.4 l Qmax = 10 l/min. Hmax: 33 m 3-row heat exchanger made of Cu material 230 V, 115 mm VA material 230 V / 50 Hz / 300 VA 3 x 1.5 mm2 / L = 1 m via a earthing pin plug Rapid-release coupling for push-fit nipple,...

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2019 Repair welding-14

Repair welding | Welding devices and Accessories Welding device joke easyWIG for TIG (tungsten-inert-gas) weldings Welding device joke easyWIG With easyWIG, the name says it all – easy configuration and understanding of the device within the shortest time is a matter of course here. If you are looking for a TIG welding device that is handy and light, yet still achieves professional results, the joke easyWIG is your ideal companion. With its ampere range adjustable between 5 and 140 A, it can be used for a broad spectrum. Mobile use is no problem either owing to the light weight. Technical Data...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.