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2GINC (Helix Corner Radius for General Purpose)

2GINC (Helix Corner Radius for General Purpose)

2GINC (Helix Corner Radius for General Purpose)

Product catalog summary
Overview: This document provides technical specifications and guidelines for the use of 2 Flutes Carbide Helix Ball Inserts and Corner Radius Inserts, designed for high-precision machining of hardened steels, pre-hardened steels, and graphite materials.
Specifications:
  • Both types of inserts are coated with TISIN to minimize edge chipping.
  • The helix edge design enhances cutting force.
  • Made from high TRS fine WC grade to minimize fracturing.
Dimensions and Tolerances:
  • Diameter ranges from 5R to 33R with specific tolerances for each size.
  • Height and thickness vary according to the diameter, with detailed measurements provided.
Cutting Conditions:
  • RPM and feed rates are specified for different diameters and materials.
  • Recommendations include reducing RPM and feed by 20% for long effective lengths and ensuring proper clamping and bolt status before machining.
  • Adjust parameters based on machining geometry, purpose, and CNC capabilities.
Material Compatibility:
  • Suitable for alloy steels, pre-hardened steels, hardened steels, tool steels, and mold steels.
Recommendations:
  • Use air blow or mist coolants to manage chip emission, heat, and ignition risks.
  • Adjust RPM and feed proportionally if machine rigidity is insufficient or if red heat is observed.
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Catalog excerpts

2GINC (Helix Corner Radius for General Purpose)-1

2 Flutes Carbide Helix Ball Inserts for General Purpose 초경 2날 범용 헬릭스 볼 인서트 • 고경도강(HRc52이하), 프리하든강 계열의 고정밀 가공 인서트, 그라파이트 • TISIN 코팅 처리하여 날부 치핑이 적도록 설계하였습니다. • 헬릭스 형상의 인선부를 설계하여, 절삭력이 향상되었습니다. • 항절력이 높은 미립자 초경합금을 채택, 인서트의 파손을 최소화 하였습니다. • Ball Inserts for hardened steels (~HRc52), pre-hardened and graphite materials • Designed for minimizing edge chipping by TISIN coating. • Maximize cutting force by applying the new helix edge design. • Minimize fracturing by high TRS fine WC grade. Order Number Order Number 2 Flutes Carbide Helix Corner Radius Inserts for General Purpose 초경 2날 범용 헬릭스 코너R 인서트 • 고경도강(HRc52이하), 프리하든강 계열의 고정밀 가공 인서트, 그라파이트 • TISIN 코팅 처리하여 날부 치핑이 적도록 설계하였습니다. • 헬릭스 형상의 인선부를 설계하여, 절삭력이 향상되었습니다. • 항절력이 높은 미립자 초경합금을 채택, 인서트의 파손을 최소화 하였습니다. • Ball Inserts for hardened steels (~HRc52), pre-hardened and graphite materials. • Designed for minimizing edge chipping by TISIN coating. • Maximize cutting force by applying the new helix edge design. • Minimize fracturing by high TRS fine WC grade. Order Number Order Number

 Open the catalog to page 1
2GINC (Helix Corner Radius for General Purpose)-2

Cutting Condition Tool steels / Mold steels SCM / HPM Alloy Steels / Pre-hardened Steels NAK80 / KP4M Hardened Steels STAVAX / SKD11 Axial Depth Radial Depth Axial Depth Radial Depth 유효장이 긴 경우에는 회전수와 이송속도를 최대 20% 이하로 줄이십시오. 인서트 체결 및 볼트의 조임을 확인 후 가공 하십시오. 상기 절삭조건은 참고 수치이므로, 실 가공시 가공 형상, 가공 목적, 적용 기계에 따라 조건변경 요망 합니다. 공작기계와 가공물의 강성이 없는 경우 진동이 발생할시 조건표에 회전속도와 이송속도를 같은 비율로 줄여서 적용 합니다. 에어브로, 절삭유, 오일 미스트 쿨런트를 추천하며, 칩을 잘 제거하고 가공시 발열과 발화에 주의 하십시오 In case of long effective length, reduce the RPM and feed by 20% or less. After the heat the shrink-fit, check the clamping and bolt status, and then use. Use...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.